C954, C956 Treadmill C954, C956 Treadmill Warning: This service manual is for use by Precor trained service providers only. If you are not a Precor Trained Servicer, you must not attempt to service any Precor Product; Call your dealer for service. This document contains information required to perform the majority of troubleshooting, and replacement procedures required to repair and maintain this product.
C954, C956 Treadmill Section One - Things you Should Know About This Appendix The C954 and C956 have been manufactured in three versions. When servicing a C954 or C956 it is critical that you are aware of which version of version you are servicing. The differences in the versions may greatly impact service requirements and procedures. For convenience, the versions detailed below will be referred to as version 1, version 2 or version 3 in the reminder of this service manual.
C954, C956 Treadmill General Information For the latest exploded view diagram, part number and part pricing information, visit the Precor dealer website at “www.precor.com/Dealer. Technical Specifications Physical Specifications Length: 84 inches (213 cm.) Width: Handrails 36.75 inches (93 cm.) Base 33.75 inches (86 cm.) 55 inches (140 cm.) version 1 & 2 57 inches (145 cm.) version 3 26 inches by 60 inches (51 cm. by 152 cm.) 2 hp. continuous duty DC 0.5 to 12 m.p.h. (0.8 to 19 k.p.h.) 10 m.p.h.
C954, C956 Treadmill Procedure 2.1 - Accessing the Diagnostic Software The treadmill's diagnostic software consists of the following modes: • • • • • • • Display Test Keyboard Test Heart Rate Test Lift Test Belt Speed Test Belt Power Test Circuit Breaker Test Procedure 1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker. 2. The keys on the display are hypothetically numbered 1 to 7 from left to right. See Diagram 2.1.
C954, C956 Treadmill 6. The keyboard test will place two dots on the display for each key on the display, including the numeric keypad. Pressing a key will cause the upper of the two dots associated with the key to go out. Test all of the keys in this manner. Tug on the safety key lanyard, to ensure that the STOP key is activated. 7. Press and hold the STOP key or ENTER key to proceed to the heart rate test. 8.
C954, C956 Treadmill 20. The belt power test is similar to the belt speed test except that the SPEED keys control the power bits (PWM value) instead of the belt speed. 21. The same (see step 16) values will be displayed as in the belt speed test. 22. This test is valuable in diagnosing treadmill response to load conditions. As load is increased, the power bits are kept at a constant value (as set via the SPEED keys) and the current and belt speed will vary proportionately to the load. 23.
C954, C956 Treadmill Procedure 2.2 - Displaying Information The information display will access the following data; • • • • • Odometer Hour meter Software version Error log Serial Number (version 3 only) Procedure 1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker. 2. With the PRECOR banner scrolling, press the keys RESET,6,5, sequentially. 3.
C954, C956 Treadmill 12. When the QUICK START key is held for 2 seconds the message HOLD TO CLEAR ERRORS will be displayed. If the QUICK START key is held for an additional 2 seconds, the message CLEARED will be displayed. When the QUICK START key is released the message NO MORE ERRORS will be displayed and all error are erased from the log. 13. Press the STOP or the ENTER key to proceed to the serial number (version 3, only). Version 1 & 2 units will skip to step 15. 14.
C954, C956 Treadmill Procedure 2.3 - Selecting Club Settings This procedure allows you to change the following club settings: • • • • • • • Language Measurement Units Maximum Speed Maximum Workout Time Maximum Pause Time Cool Down Time (version 3, only) Modify Custom Courses Procedure 1. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker. 2. With the banner scrolling, press keys RESET,5,6,5,1,5,6,5, sequentially. Selecting Language 3.
C954, C956 Treadmill 11. Press the ENTER key to select the currently displayed maximum speed or the STOP key to leave the original maximum speed selected. Select Maximum Workout Time 12. The prompt SET MAX WORKOUT TIME will be displayed. The currently selected maximum workout time will then be displayed. 13. Use the , keys to scroll through the possible range of maximum workout times. It is possible to select NO LIMIT as the maximum workout time.
C954, C956 Treadmill 24. Press the ENTER key to save the modified custom course or the STOP key to leave the custom course unchanged. 25. The prompt MODIFY CUSTOM COURSE 2 will be displayed. The currently stored custom course will then be displayed. 26. Custom course 2 may be modified in the same manner as above, see steps 18 through 20. 27. After the custom course 2 has been viewed or modified, pressing the ENTER, STOP or RESET key will exit the club settings routine.
C954, C956 Treadmill Procedure 2.4 - Documenting Software Problems When a problem is found with the software in the upper or lower PCA, record the information listed below. When a problem occurs, record the following information: • • • • • • Model and serial number Software version number Program number running when the problem occurred A description of: a. What happened or failed to happen. b. The action taken by the user just before the problem occurred. c.
C954, C956 Treadmill Section Three - Checking Treadmill Operation This section provides you with a quick method of checking treadmill operation. Check treadmill operation at the end of a maintenance procedure and when it is necessary to ensure that the treadmill is operating properly. Procedure 4. Plug the power cord into the wall outlet, then turn on the treadmill with the circuit breaker. 5. Operate the treadmill in the Manual program. Adjust the speed of the running belt to 2–3 m.p.h.
C954, C956 Treadmill Procedure 4.1 - Calibrating the Lift Motor 1. Set the treadmill circuit breaker in the “off” position and unplug the line cord from the wall outlet. 2. Remove the hood. 3. Place the treadmill on its right side. Remove hitch and clevis pins that secure the lift tube to the lift platform. See Diagram 4.1. Diagram 4.
C954, C956 Treadmill 4. Plug the power cord into the wall outlet, set the treadmill circuit breaker in the “on” position. 5. Press keys RESET, 5,1,7,6,5,7,6,1, sequentially to enter the diagnostics routine. Refer to Procedure 2.1 and advance to the lift test. When the lift calibration number is displayed on the console, use the INCLINE ▲ or INCLINE ▼ key to set the lift calibration number to 20.
C954, C956 Treadmill Procedure 4.2 - Adjusting Drive Belt Tension 1. Set the treadmill circuit breaker in the “off” position and unplug the line cord from the wall outlet. 2. Remove the hood. 3. Place the drive belt tension gauge on the drive belt as shown in Diagram 4.2. Diagram 4.2 - Drive Belt Tension Gauge 4. The gauge should read approximately 80 inch/pounds. The drive belt tension is acceptable if it is in the range of 70 to 90 inch-pounds. 5. Version 1 & 2 units, only.
C954, C956 Treadmill 6. Version 3 units only If the drive belt tension is less than 70 or greater than 90 inch/pounds, slightly loosen the four drive motor mounting bolts. The drive motor mounts on slotted holes allowing the drive motor to be move forward or rearward. Move the drive motor forward or rearwards, as required, until the belt gauge reads approximately 80 inch/pounds and tighten the four drive motor mounting bolts. See Diagram 4.4.
C954, C956 Treadmill Procedure 5.1 - Troubleshooting the Keypad and Upper PCA If the function keys on the electronic console are unresponsive, the problem may be either the upper PCA or keypad. The keys on this unit are touch sensitive keys. It is necessary to use the keypad diagnostics to troubleshoot the key functions. Procedure 1. Set the circuit breaker in the “off” position.
C954, C956 Treadmill 7. Set the circuit breaker in the “on” position. 8. If a “key depressed” message is immediately displayed when the treadmill is powered up, replace the upper PCA. 9. If a “key depressed” message is not displayed when the treadmill is powered up, replace the display housing front panel. The display housing front panel is equipped with the keypad. 10. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer service. 11.
C954, C956 Treadmill Procedure 5.2 - Troubleshooting the Lift System 1 & 2) (version Lift System Description: The lift system on these units consists of an AC line voltage driven lift motor (120 Vac or 240 Vac), and an internal 1 KΩ potentiometer for lift position identification. The lift motor contains two motor windings, one to operate the motor in an “upward” direction and the other to operate the motor in a “downward” direction.
C954, C956 Treadmill 4. Insert the treadmills line in the AC outlet and set the circuit breaker in the “on” position. Set the treadmill in the manual program and press the LIFT ▲ key. If the lift motor operates normally, test treadmill operation per Section 3. If the lift motor still does not operate, retest the lift fuse per steps 2 & 3. If the fuse is open again, continue with step 13. If the fuse is good continue with step 5. 5. Connect an AC voltmeter between terminals 1 & 3 of the J5 connector.
C954, C956 Treadmill 14. If the resistance readings in step 13 are normal, replace the lower PCA per Procedure 6.3. 15. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer service. 16. Set the treadmills circuit breaker in the “off” position and remove the AC line cord from the AC outlet. Remove the lift motor connector from the J1 connector on the lower PCA.
C954, C956 Treadmill Procedure 5.3 - Troubleshooting the Speed Sensor Note: The speed sensor is a hall effect sensor that emits a pulse when a flywheel lobe passes between its transmitter and receiver. The speed control circuit processes the pulse train emitted by the speed sensor. The speed sensor signal is a real time representation of the operating speed of the treadmill.
C954, C956 Treadmill 4. If the voltage is missing or significantly low, disconnect the speed sensor plug from the lower PCA. Measure the voltage between pins 1 & 4 of the J2 plug on the lower PCA. If the voltage is approximately 5 Vdc, replace the speed sensor. If the voltage is missing or significantly low, replace the lower PCA. 5. At this point the speed sensor output is good, but a speed error occurs. There are two potential causes for this condition. They are upper PCA or lower PCA.
C954, C956 Treadmill Procedure 5.4 - Troubleshooting the Fan Sensor manufactured prior to 9/29/2000) (Units Note: The fan sensor function was discontinued on 9/29/2000. This section pertains only to units manufactured prior to 9/29/2000. The fan sensor is an infrared photo-eye sensor that emits a pulse when the infrared beam emitted by its transmitter is reflected back to its receiver. A reflective “target” covers half of the fan hub.
C954, C956 Treadmill 10. If the reading in step 9 was normal, either or both of the blue and brown wires is bad. Check the wires from end to end with an ohmmeter, the reading should be less than 1Ω. If either wire reads open or significantly high, replace the wire. 11. If you have performed all of the above procedures and have been unable to correct the problem, call Precor Customer Support. 12. Set the treadmills circuit breaker in the “off” position. Replace fuse F3.
C954, C956 Treadmill Procedure 5.5 - Troubleshooting Hand Held Heart Rate Circuit Description The hand held heart rate system is actually a dual system, that is, it can accept a heart rate signal from either the hand held heart rate contacts on the units handlebar or from a Polar heart rate chest strap transmitter. Refer to Diagram 5.4 and verify that no jumpers are equipped on J13, J14, J15 or J16. Also, verify that there is a jumper equipped on the internal chest strap setting.
C954, C956 Treadmill 3. Set the on/off switch in the “off” position and remove the display housing. 4. Verify the internal chest strap setting is set as shown in Diagram 5.4. Verify that a ferrite bead is installed on the heart rate PCA to upper PCA cable. 5. If the above procedures did not correct the problem, replace the heart rate PCA. No hand held reading - Normal chest strap reading 6. Set the on/off switch in the “on” position and access the diagnostic program (Procedure 2.1).
C954, C956 Treadmill 15. Set the on/off switch in the “off” position. Refer to Diagram 5.4 for the following measurements. With an ohmmeter measure between the “lower right contact” pin on the J1 connector and the lower right hand held heart rate contact on the handlebar. The reading should be 1 Ω or less. Measure between the “upper right contact” pin on the J1 connector and the upper right hand held heart rate contact on the handlebar. The reading should be 1 Ω or less.
C954, C956 Treadmill 25. Set the on/off switch in the “off” position, and remove the spare jumper from J14 of the heart rate PCA. Re-locate all potential sources of radiation. Set the on/off switch in the “on” position and repeat the procedure in step 6.
C954, C956 Treadmill Procedure 5.6 - Troubleshooting the External A.C. Power Source It is extremely important that any Precor treadmill be connected to and operated on a dedicated 20 amp A.C. circuit. A 20 amp dedicated circuit is defined as: a circuit fed by a 20 amp circuit breaker that feeds a single load. A treadmill operating from a non-dedicated circuit or a circuit breaker of less than 20 amps capacity will not have the necessary power available to operate normally under higher load conditions.
C954, C956 Treadmill 2. The circuit breaker correctly feeds a single A.C. outlet but the neutral is common between several A.C. outlets. The common neutral lead must be removed from treadmills A.C. outlet and a new neutral lead from the treadmills A.C. outlet to the A.C. neutral distribution bar must be added. 3. Both the hot and neutral leads feed several A.C. outlets. Both the common neutral and hot leads must be removed from treadmills A.C.
C954, C956 Treadmill Procedure 5.7 - Troubleshooting the Lift System (version 3) Lift System Description: The lift system on these units consists of an AC line voltage driven lift motor (120 Vac), and an internal 1 KΩ potentiometer for lift position identification. The lift motor contains two motor windings, one to operate the motor in an “upward” direction and the other to operate the motor in a “downward” direction.
C954, C956 Treadmill 4. Insert the treadmills line in the AC outlet and set the circuit breaker in the “on” position. Set the treadmill in the manual program and press the LIFT ▲ key. If the lift motor operates normally, test treadmill operation per Section 3. If the lift motor still does not operate, retest the lift fuse per steps 2 & 3. If the fuse is open again, continue with step 13. If the fuse is good continue with step 5. 5. Connect an AC voltmeter between terminals 1 & 4 of the J1 connector.
C954, C956 Treadmill 14. If the resistance readings in step 13 are normal, replace the lower PCA per Procedure 6.3. 15. If you have performed all of the procedures above and have been unable to correct the problem, call Precor customer service. 16. Set the treadmills circuit breaker in the “off” position and remove the AC line cord from the AC outlet. Remove the lift motor connector from the J7 connector on the lower PCA.
C954, C956 Treadmill Procedure 6.1 - Replacing the Lift Motor Note: The replacement lift motor must be calibrated prior to installation (See Procedure 4.1). The lower PCA bracket assembly must be removed to gain access to the lift motor. The defective lift motor is then removed and the calibrated replacement lift motor is installed. The lower PCA bracket is then replaced. 1. If the incline is at 0%, skip to step 3. 2. Set the treadmill circuit breaker in the “on” position.
C954, C956 Treadmill Procedure 6.2 - Replacing the Lift Platform 1. Set the treadmill circuit breaker in the “off” position. Remove the AC line cord from the AC outlet. 2. Remove the treadmill hood. Carefully, lay the treadmill on its right side. 3. Remove the hitch pin and clevis pin that fastens the lift motor tube to the lift platform. While the lift tube is not fastened to the lift platform, care must be taken to not allow the lift tube to rotate.
C954, C956 Treadmill Diagram 6.2 - Lift Platform Mounting (version 3) Lift Platform Retaining B Retaining Bolt Lift Pin Alignment Hole 9. Slide a 5/32 inch allen wrench or similar slender tool into the alignment hole as shown in Diagram 6.3. Pull the right hand (lower) lift pin out of the treadmill frame. Diagram 6.3 - Lift Pin Removal Allen Wrench Lift Pin 10. Pull the left hand (upper) lift pin out of the treadmill frame in the same manner as in step 9. Remove the lift platform from the treadmill.
C954, C956 Treadmill 13. Slide the allen wrench into the left hand (upper) lift pin alignment hole and tap the lift pin into its frame bushing as described in step 12. 14. Slide the retaining bolt into its mounting hole and apply slight inward pressure on the retaining bolt. Rotate the lift pin using the allen wrench until you feel the retaining bolt “drop” into its chamfered and threaded hole in the lift pin. Hand thread the retaining bolt into the lift pin as far as possible.
C954, C956 Treadmill Procedure 6.3 - Replacing the Lower Logic PCA (version 1) Version 1 Lower Logic PCAs are no longer available. If either the lower logic PCA or the lower Power PCA requires replacement it must be replaced with the version 2 lower PCA assembly. Version 1 units can be identified in two ways, the lower PCA assembly has two separate PCAs mounted on it and the serial number will indicate the unit was manufactured prior to July 2, 2001.
C954, C956 Treadmill Procedure 6.4 - Replacing the Lower Power PCA (version 1) Version 1 Lower Power PCAs are no longer available. If either the lower logic PCA or the lower Power PCA requires replacement it must be replaced with the version 2 lower PCA assembly. Version 1 units can be identified in two ways, the lower PCA assembly has two separate PCAs mounted on it and the serial number will indicate the unit was manufactured prior to July 2, 2001.
C954, C956 Treadmill Procedure 6.5 - Replacing the Fan Sense PCA Note: The fan sense function was discontinued on 9/29/2000. If a fan alarm is (error 13) being initiated, replace the lower logic PCA software (Prom) with version 1.03 or higher. Replacing the software will disable the fan sense function. Should a fan sense PCA fail, it should be removed and not replaced after the lower PCA software has been replaced with version 1.03 or higher.
C954, C956 Treadmill Procedure 6.6 - Replacing the Speed Sensor 1. Set the treadmill circuit breaker in the “off” position. Remove the AC line cord from the AC outlet. 2. Disconnect the plug from the J2 connector on the lower logic PCA. 3. Rotate the flywheel so that the speed sensor is between flywheel lobes. 4. Remove the screws that fastens the speed sensor mounting bracket to the treadmill drive motor. See Diagram 6.9. Diagram 6.
C954, C956 Treadmill 11. Set the treadmill circuit breaker in the “on” position and check treadmill operation per Procedure 3.
C954, C956 Treadmill Procedure 6.7 - Replacing Drive Motor 1. Set the treadmill circuit breaker in the “off” position and unplug the treadmills line cord from the AC outlet. 1. Remove the hood. 2. The drive motor and flywheel are balanced as a matched pair. Since the flywheel is balanced to a specific motor, flywheels should not be removed and installed on a different motor. If the drive motor is replaced, the drive motor and flywheel should be replaced as a unit. 3.
C954, C956 Treadmill 15. Re-install the hood. 16. Check treadmill operation per Procedure 3.
C954, C956 Treadmill Procedure 6.8 - Replacing the Circuit Breaker 1. Set the treadmill circuit breaker in the “off” position and unplug the treadmills line cord from the AC outlet. 2. Remove the four screws that fasten the circuit breaker mounting plate to the treadmill. See Diagram 6.10. Diagram 6.10 - Circuit Breaker Mounting Panel (version 1 & 2) Mounting Screw Diagram 6.11 - Circuit Breaker Mounting Panel (version 3) 3. Disconnect all of the wiring from the circuit breaker.
C954, C956 Treadmill 4. Remove the circuit breaker mounting screws. Remove the circuit breaker from the treadmill. 5. Set the replacement circuit breaker in its mounting position. Fasten the circuit breaker to the circuit breaker mounting panel using the screws removed in step 4. 6. Connect the wiring to the circuit breaker per Diagram 6.12. Diagram 6.12 - Circuit Breaker Wiring V or Y V or Y To Lower PCA To Lower PCA V V 7. Set the circuit breaker mounting panel in its mounting position.
C954, C956 Treadmill Procedure 6.9 - Replacing the Line Filter 1. Set the treadmill circuit breaker in the “off” position and unplug the treadmills line cord from the AC outlet. 2. Remove the four screws that fasten the circuit breaker mounting plate to the treadmill. See Diagram 6.10 or 6.11. 3. Disconnect all of the wiring from the line filter. 4. Remove the screws that fasten the line filter to the circuit breaker mounting panel. 5. Set the replacement line filter in its mounting position.
C954, C956 Treadmill Procedure 6.10 - Replacing the Line Cord 1. Set the treadmill circuit breaker in the “off” position and unplug the treadmills line cord from the AC outlet. 2. For versions 1 and 2 units, continue with step 3. Skip to step 11 for version 3 units. 3. Remove the four screws that fasten the circuit breaker mounting plate to the treadmill. See Diagram 6.14. 4. Remove the nut that fastens the line cords ground wire (green wire) to the circuit breaker mounting plate. 5.
C954, C956 Treadmill 12. Remove the line cord from the line cord socket. 13. Insert the replacement line cord in the line cord socket, be sure that the line cord is fully engaged with the line cord socket. Tighten the line cord socket clamping screw. It is extremely important that the line cord is fully engaged in the line cord socket. A poor connection between the line cord and line cord socket can generate enough heat to damage the line cord and/or line cord socket. 14.
C954, C956 Treadmill Procedure 6.11 - Replacing the Drive Motor Cooling Fan 1. Set the treadmill circuit breaker in the “off” position and unplug the treadmills line cord from the AC outlet. 2. Remove the hood. 3. Remove the drive motor per Procedure 6.7, steps 2-8. 4. Remove the four screws that mount the drive motor cooling fan to the drive motor. See Diagram 6.15 Diagram 6.15 - Drive Motor Cooling Fan Mounting Mounting Screw Fan 5.
C954, C956 Treadmill Procedure 6.12 - Replacing the Drive Motor Brushes 1. Set the treadmill circuit breaker in the “off” position and unplug the treadmills line cord from the AC outlet. 1. Remove the hood. 2. Remove the drive motor per Procedure 6.7, steps 2-6. 3. Remove the screws that retain the drive motor brush cover. Carefully, remove the heavy paper cover from the brush access opening. 4. Disconnect the brush wire from the tab on the brush housing.
C954, C956 Treadmill 9. Repeat 3-8 with remaining drive motor brush. 10. Replace the drive motor per Procedure 6.7, steps 11-14. 11. Re-install the hood. 12. Check treadmill operation per Procedure 3.
C954, C956 Treadmill Procedure 6.13 - Replacing the Lower PCA (version 2) 1. Set the treadmill circuit breaker in the “off” position. Remove the AC line cord from the AC outlet. 2. Note the routing and tie down points of all of the wiring coming into the lower PCA. This information will be required after the replacement lower PCA has been installed. It is important to have the cabling correctly routed and tied down. Diagram 6.
C954, C956 Treadmill 7. If the treadmill being serviced operates on 120Vac, the 120Vac jumper must be removed from the defective lower power PCA and re-installed on the replacement lower power PCA between the M1 connector and the M6 connector. Caution If the treadmill being serviced operates on 240 Vac, the jumper in step 7 must not be installed. If the jumper is installed and the treadmill is operated on 240 Vac, the lower power PCA will be operated on double the intended voltage.
C954, C956 Treadmill Procedure 6.14 - Replacing the Lower PCA (version 3) 1. Set the treadmill circuit breaker in the “off” position. Remove the AC line cord from the AC outlet. 2. Note the routing and tie down points of all of the wiring coming into the lower PCA. This information will be required after the replacement lower PCA has been installed. It is important to have the cabling correctly routed and tied down. Diagram 6.18 - Lower PCA Mounting (version 3) 3.
C954, C956 Treadmill Procedure 6.15 - Replacing the PROM Anti-static kits (part number 20024-101) can be ordered from Precor. 1. The PROM and the associated printed circuit assembly (PCA) are static sensitive. Antistatic devices must be used and all anti-static precautions must be followed during this procedure. 2. Remove the printed circuit assembly per its associated procedure. 3. Currently we are using two styles of IC software packages.
C954, C956 Treadmill Wiring Diagram 7.
C954, C956 Treadmill Block Diagram 7.
C954, C956 Treadmill Block Diagram 7.
C954, C956 Treadmill Wiring Diagram 7.
C954, C956 Treadmill Wiring Diagram 7.
C954, C956 Treadmill Block Diagram 7.
C954, C956 Treadmill Block Diagram 7.
C954, C956 Treadmill Wiring Diagram 7.
C954, C956 Treadmill Wiring Diagram 7.
C954, C956 Treadmill Block Diagram 7.
C954, C956 Treadmill Block Diagram 7.
50998-XXX C95X STOP Button Retro-Fit Instructions In an effort to minimize false activation of the C95X STOP safety switch, Precor has created a field retro-fit kit to replace the existing STOP safety switch with an assembly that uses higher activation pressure and longer activation movement (throw). The 50998-XXX STOP Button Retro-Fit kit contains: STOP button assembly with safety cord, STOP switch mounting plate, micro switch, micro switch connecting cable, and mounting hardware.
Photo 3 Stop Switch 7. Route the new STOP button safety cord between the front nose of the dash console and the handle bar with the STOP button towards the rear of the treadmill, and the eyelet towards the front of the unit. (Photo 4) Photo 4 8. Continue routing the eyelet end of the STOP button safety cord through the bottom slot opening into the dash console. (Photo 5 - 7) Anchor Post Photo 5 Photo 6 Photo 7 9.
10. Route the Data cable and Hand Held Heart Rate (HHHR) cable (if equipped), between the two mounting posts, to the front of the dash console. (Photo 9) Photo 9 11. Insert the micro switch into the STOP switch mounting plate, and connect the micro switch connecting cable to the micro switch. Either connector on the micro switch connector cable maybe connected to either terminal of the micro switch, polarity is not critical.
Photo 13. Properly routed safety cord. Photo 14. Improperly routed safety cord. 14. Install the new STOP button onto the STOP switch mounting plate with the screws provided. Do not tighten the screws at this time. (Photo 15) Photo 15 15. Adjust the movement of the STOP button so that the “Hook” part of the STOP key does not drag against the side of dash console. 16. Tighten the two screws holding the STOP button to the mounting plate. 17. Test the physical movement of the STOP button.
