Instruction Manual StripIR Model 5306 Another quality product from: 7128 Shady Oak Road Eden Prairie, MN 55344 (952) 949-9009 Fax (952) 949-9559 www.researchinc.com sales@researchinc.com Rev.
106837-001 Rev.
Table of Contents Section 1 – Introduction.......................................................................................... 1-1 Section 2 – Features & Benefits.............................................................................. 2-1 Section 3 – Specifications........................................................................................ 3-1 Dimensions.............................................................................................................
Section 1 – INTRODUCTION The Model 5306 StripIR® Infrared line heater is designed for use in any application that requires a clean, responsive, non-contact heat source.
Electrical Cable – The Model 5306 heater is electrically wired from the T3 lamp to intermediate terminal block within the heater. An 8-foot (2.4 m) electrical cable is supplied with each heater. Optional Quartz Window – A quartz window can be ordered along with each size of the Model 5306. When installed in the heater, the quartz window protects the aluminum reflector and lamp from contaminants released in the heating process, resulting in maximum efficiency of the heater.
Section 2 – FEATURES & BENEFITS The design and functionality of the Model 5306 supplies a variety of features and related benefits: Rapid Response – The quartz halogen lamps heat up and cool down instantly in response to power control signals. They reach 90 percent of full operating temperature within three seconds of a cold start. The radiant energy dissipates to ten percent five seconds after the power supply is disconnected.
Section 3 - SPECIFICATIONS Specification Weight, Pounds (kg) Lamp Type Lamp Part Number Lighted Length, Inches (mm) Watt Density (W/in) 5306-02 5306-05 5306-10 5306-16 5306-25 5306-38 1.6 (0.60) QIH1201000RI2 106587-001 2.2 (0.82) QIH2401000R12 103390-002 3.1 (1.2) QIH2402000R12 103390-004 4.1 (1.5) QIH2403000R12 103390-012 5.8 (2.2) QIH6005000R12 103390-008 8.1 (3.0) QIH4803800R12 103390-010 2.56 (65) 5.0 (127) 11.0 (279) 16.0 (406) 25.0 (635) 38.
Dimension Model Number A Inches (mm) B Inches (mm) C Inches (mm) 5306-02-1000 6 (152.4) 5.3 (133.4) 2.5 (63.5) 5306-05-1000 9.5 (241.3) 8.8 (222.3) 6 (152.4) 5306-10-2000 14.5 (368.3) 13.8 (349.3) 11 (279.4) 5306-16-3000 20.1 (510.5) 19.4 (491.5) 16.6 (421.5) 5306-25-3550 29.5 (749.3) 28.8 (730.3) 26 (660.4) 5306-38-3800 42.5 (1079.5) 41.8 (1060.5) 39 (990.6) Figure 3-1. Model 5306 Dimensions 106837-001 Rev.
Ordering Information – Model 5306 Model 5306 Code 02-1000 05-1000 10-2000 16-3000 25-3550 38-3800 Code 00 02 03 04 Product Description Infrared Strip Heater (Installed lamp included) Length Lighted Lamp Length Reflector Length 2 in (51 mm) 2.56 in (65 mm) 5.3 in (133 mm) 5 in (127 mm) 5 in (127 mm) 8.8 in (222 mm) 10 in (254 mm) 11 in (279 mm) 13.8 in (349 mm) 16 in (406 mm) 16 in (406 mm) 19.4 in (492 mm) 25 in (635 mm) 25 in (635 mm) 28.8 in (730 mm) 38 in (965 mm) 38 in (965 mm) 41.
Section 4 – SAFETY GENERAL: The Model 5306 heater is designed for safe operation. Nevertheless, installation, maintenance, and operation of the heater can be dangerous for a careless operator or maintenance person. For your safety and the safety of others, read the instructions in this Instruction Manual and follow these safety practices to help prevent accident or injury.
FIRE SAFETY: 1. Obey the same fire-safety rules you observe when working with hot plates, propane or acetylene torches, soldering irons, and other equipment that operates at extremely high heat. 2. Remove all solids, liquids, and gases that burn easily from the area around the heater. 3. Know where the nearest fire extinguisher is located and how to use it. 4. Know how to put out fire from all the types of material near the heater. 106837-001 Rev.
Section 5 – INSTALLATION 5.1 UNPACK AND CHECK FOR DAMAGE: Remove the Model 5306 heater from its shipping container and associated packaging. Check the unit for any potential damage due to shipping. In the unlikely event damage has occurred, keep all shipping containers and materials in order to file a damage claim with the shipping company responsible for shipping the unit. 5.
5.3 HEATER COOLING CONNECTIONS: Each Model 5306 is designed with two ‘quick-disconnect’ fittings protruding from the top of the heater cover. The fittings located at the outer ends of the heater are the inlet/outlet cooling water ports. Both fittings accept 1/4-inch outer-diameter flexible nylon tubing. A 20-ft. (6 m) length of tubing and two additional quick-disconnect fittings are shipped with each Model 5306 heater.
Section 6 – MAINTENANCE The repair and maintenance of the Model 5306 includes replacement of the T3-style lamp and quartz window and cleaning of the reflector. 6.1 LAMP REMOVAL/REPLACEMENT/INSTALLATION: The T3-style lamp is installed into the Model 5306 heater when shipped from the factory. The following procedure details the process to replace the lamps in the Model 5306 (reference Figure 61, 6-2, & 6-3): Note: Remove all power from the heater BEFORE attempting to install/replace the lamp.
3. If installed in the heater, remove the quartz window from the heater by removing the screws on the window brackets, and carefully set the window aside (see Figure 6-2). Take this opportunity to clean the window using non-abrasive cleaning solvent and clean, soft cotton cloth (see Section 6-2). Figure 6-2. Model 5306 Quartz Window Removal. 4. Loosen (do not remove) the setscrews in the ceramic terminal block on each end of the heater (see Figure 6-3). 106837-001 Rev.
Figure 6-3. Model 5306 Lamp Removal. 5. While holding the lamp, gently pull the lead wires out of the ceramic terminal blocks, out of the lamp clips, and set the old lamp aside for disposal. (The model 5306-02 does not have lamp clips, but a half-circle groove that the lamp fits in.) 6. While holding the replacement lamp by the ceramic end seals, place the lamp into the lamp clips located on each end of the heater.
6.2 Quartz Window Cleaning and Replacement: The optional quartz window can be replaced or removed from the Model 5306 for periodic cleaning. Use the following procedure to remove/reinstall/clean the quartz window: 1. Remove the quartz window from the heater by removing the screws on the window brackets, and carefully set the window aside . 2. Take care so that the quartz window does not bind and subsequently chip or crack as it is removed. 3.
Section 7 – SPARE & REPLACEMENT PARTS Figures 7-1. Model 5306 Parts Identification. ITEM PART NO.