Model 6020 User’s Manual Dry IR Infrared Heaters Publication #: A106920-001 Rev. 1 March 2003 Another quality product from: 7128 Shady Oak Road, Eden Prairie, MN 55344 Phone: (952)949-9009 Fax: (952)949-9559 E-mail: sales@researchinc.com www.researchinc.
Copyright © 2003 by Research, Inc. All rights reserved. Under copyright laws, neither the documentation nor the software may be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of Research, Inc., except in the manner described in the documentation. Research, Inc. reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.
Dear Valued Customer: Thank you for purchasing a Model 6020 DryIR® infrared heater. We believe it is the finest heating system of its type and are confident you will think so also. This instruction manual has been carefully prepared to ensure you will be able to easily install and operate the Model 6020 heater and to fully realize all its inherent capabilities. We invite your comments as well as any issues you may have regarding this manual or the Model 6020.
Table of Contents Section 1 – Introduction.......................................................................................... 1-1 Section 2 – Features & Benefits.............................................................................. 2-1 Section 3 – Specifications........................................................................................ 3-1 Dimensions.............................................................................................................
Section 1 – INTRODUCTION The Model 6020 DryIR® Infrared line heater is designed for drying applications that requires a clean, responsive, non-contact heat source.
Electrical Cable – The Model 6020 heater is electrically wired from the lamps to an intermediate terminal block within the heater. An 8-foot (2.4 m) electrical cable is supplied with each heater. Optional Mounting Kit – The Model 6020 can be ordered with an optional mounting kit. Optional Power Control System – The Model 6020 can be ordered with a Power Control "PC" Option. This configuration consists of the Model 6020 heater, a Model 5620 ControlIR® SCR Power Controller, and eight feet (2.
Section 2 – FEATURES & BENEFITS The design and functionality of the Model 6020 supplies a variety of features and related benefits: Rapid Response – The medium-wave quartz halogen lamps heat up and cool down instantly in response to power control signals. Continuous Operation – The aluminum construction of the Model 6020 combined with the air-cooling, allows the heater to withstand continuous high-temperature operation.
Section 3 - SPECIFICATIONS Maximum Drying Width Overall Length Heated Length Lamps (2 Total) Lamp Orientation Amps at Applied Voltage Power at Applied Voltage Site Requirements Blower Air Volume Power Connection Mounting 120 Volts 240 Volts 0.5, 1.0, or 2.0 inches 0.5, 1.0, or 2.0 inches (13, 25, or 51 mm) (13, 25, or 51 mm) 14.63 inches (372 mm) 14.63 inches (372 mm) 10 inches (254mm) 10 inches (254mm) 1000W, 120V Rapido Lamps 1000W, 240V Rapido Lamps Horizontal Only Horizontal Only 17 amps 8.5 amps 2.
Ordering Information – Model 6020 Model 6020 Code 10 Code 120 240 Code A B C Code MK PC Product Description DryIR Infrared Heater (Includes 2 medium-wave lamps) Dryer Length 10 inches (254 mm) System Voltage 120 Volts 240 Volts Drying Width 0.
Section 4 – SAFETY GENERAL: The Model 6020 heater is designed for safe operation. Nevertheless, installation, maintenance, and operation of the heater can be dangerous for a careless operator or maintenance person. For your safety and the safety of others, read the instructions in this Instruction Manual and follow these safety practices to help prevent accident or injury.
FIRE SAFETY: 1. Obey the same fire-safety rules you observe when working with hot plates, propane or acetylene torches, soldering irons, and other equipment that operates at extremely high heat. 2. Remove all solids, liquids, and gases that burn easily from the area around the heater. 3. Know where the nearest fire extinguisher is located and how to use it. 4. Know how to put out fire from all the types of material near the heater. 106920-001 Rev.
Section 5 – INSTALLATION 5.1 UNPACK AND CHECK FOR DAMAGE: Remove the Model 6020 heater from its shipping container and associated packaging. Check the unit for any potential damage due to shipping. In the unlikely event damage has occurred, keep all shipping containers and materials in order to file a damage claim with the shipping company responsible for shipping the unit. 5.
Section 6 – MAINTENANCE The repair and maintenance of the Model 6020 includes replacement of the lamps and cleaning of the reflector. 6.1 LAMP REMOVAL/REPLACEMENT/INSTALLATION: The lamps are included with the Model 6020 heater, but are shipped separately to avoid breakage. The following procedure details the process to install or replace the lamps in the Model 6020 (reference Figure 6-1): Note: • Remove all power from the heater BEFORE attempting to install/replace the lamps.
4. Gently pull the lamp out of the lamp clips, and set aside for disposal. 5. While holding the replacement lamp by the end seals, place the lamp into the lamp clips located on each end of the heater. Orient the lamp so that the gas fill tip, formed into the quartz tube of the lamp, points out away from the reflector. 6. Insert the bare wire of each insulated lamp lead into the wire nut that previously held the old lamp. 7. Form a loop within each lead along its length.
Section 7 – SPARE & REPLACEMENT PARTS Figure 7-1. Model 6020 Parts Identification COMPONENT NO. 055923-001 106877-003 106877-002 106763-001 QTY 2 2 2 2 ITEM 1 2A 2B 3 DESCRIPTION PUSHWIRE CONN 2-18 AWG 4 POS. LAMP KIT - RAPIDO 1000 W. CER. END, 120V LAMP KIT - RAPIDO 1000 W. CER. END, 240V FAB - END REFLECTOR, 0.75 PRT Table 7-1. Model 6020 Spare & Replacement Parts 106920-001 Rev.
APPENDIX 106920-001 Rev.
