OWNER'S MANUAL Capstan Powered Lift Assist This Manual Provides Installation and Operation Instructions for the following models: CAPSTAN 1000 CAPSTAN 300 QUICK CATCH POT PULLER pwcs101 12 Volt Powered Winch Powered Lift Assist for anchors, pots and traps. These instructions apply to all models listed. Details and procedures unique to a specific model are labeled appropriately.
PROPRIETARY STATEMENT The Powerwinch Capstan is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is consideRED proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document.
POWERWINCH CAPSTAN POWERED LIFT ASSIST SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE. CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND/OR PROPERTY DAMAGE. ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES. IT MAY NOTE: A note indicates further information about a product, part, or step.
CAPSTAN POWERED LIFT ASSIST POWERWINCH SPECIFICATIONS Davit/Bow Roller This product requires the use of a closed loop davit or bow roller. Davit or bow roller must be installed prior to installing inch to ensure proper performance. CAUTION USE OF A DAVIT WITH AN OPEN LOOP IS NOT RECOMMENDED WITH THIS PRODUCT. USE A DAVIT WITH A CLOSED LOOP TO PREVENT SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. 6 7/16" 7 1/8" 10 5/8" 8 5/16" pwcs004 Model Maximum Pull Capstan 1000 1000 lbs.
POWERWINCH CAPSTAN POWERED LIFT ASSIST FURNISHED MATERIALS: qty Capstan 1000 Description qty Capstan 300 Description Quick Catch Pot Puller qty Description 1 Winch 1 Winch 1 Winch 3 5/16-18 x 3.5 Stud 3 5/16-18 x 3.5 Stud 3 5/16-18 x 3.
CAPSTAN POWERED LIFT ASSIST POWERWINCH MOUNTING THE UNIT P1053700AV Mounting Template 3/8" Hole Thru Winch Mounting Hole (3 Plcs) Center Of Rope Anchor Winch To Davit 3 1/2" (88.9mm] 3 1/4" [82.6mm] 5/16" [7.9mm] 1/2" Hole Thru Wire Harness 5 1/2" [139.7mm] 6 7/8" [174.6mm] BOW OF BOAT Drill 5/8" Hole for Foot Switch (see text for location suggestions) STERN OF BOAT 5/16" Mounting Stud (x3) Drill Holes as Shown on Template (4 total) Mounting Template Flat Washer Lock Washer 5/16" Nut (x3) 1. 2.
POWERWINCH CAPSTAN POWERED LIFT ASSIST WIRING THE UNIT WARNINGS ALWAYS disconnect the battery before working on electrical equipment. ALWAYS use the recommended wire size and rated circuit breakers. Failure to use the furnished and recommended sizes can cause a fire hazard and void warranty. When routing the wiring, avoid sources of heat. When routing the wiring, avoid sharp edges that can cut or fray the wire insulation. 1. Locate a suitable location for the switch.
CAPSTAN POWERED LIFT ASSIST POWERWINCH 14. Route one RED wire from the battery to the switch location. Be sure to allow adequate wiring to make connections, allow the wire to have some slack when routing. Secure the wires with wire ties. 15. At the switch terminate the new wire with a 5/16 ring terminal and attach to the second short wire from the switch with a 1/4 -20 screw and nut and shrink wrap. 16. At the battery terminate the RED wire with a #10 ring terminal.
POWERWINCH CAPSTAN POWERED LIFT ASSIST OPERATING THE WINCH The Capstan can be used to retrieve anchors, traps or pots; these are referred to as the "load" in the directions below. LOADING THE ROPE 1. 2. Thread the rope through the davit or bow roller and pull back to the winch. Wrap the rope counterclockwise 4-5 wraps around the capstan. CAUTION ALWAYS SECURE THE ROPE TO A DECK CLEAT OR SIMILAR DEVICE. DO NOT USE THE WINCH TO TIE OFF THE LOAD. CAUTION ALWAYS USE THE RECOMMENDED ROPE (SEE PAGE 2).
CAPSTAN POWERED LIFT ASSIST POWERWINCH REPLACEMENT PARTS LIST 1 7 12,13 1 3 12 1 1 12 8 10 9 2 5 7 10 9 CAPSTAN 1000 13 6 13 7 8 11 9 11 7 9 CAPSTAN 300 & QUICK CATCH POT PULLER 8
POWERWINCH Item Description 1 2 3 4 5 6 7 8 9 10 11 12 13 Seal & Gasket Kit Mounting Kit Capstan Kit Foot Switch Circuit Breaker, 25A Circuit Breaker, 80A Bearing Kit Motor Kit Capstan Shaft Locking Gear Kit Locking Gear Kit Intermediate Shaft Intermediate Shaft Notes: 1.
CAPSTAN POWERED LIFT ASSIST POWERWINCH WARRANTY Carefree of Colorado (hereafter referred to as Carefree) warrants to the FIRST retail Purchaser that the Powerwinch Product described in this manual is free of defects in material and workmanship within the terms and conditions as set forth below. Carefree’s obligation under this warranty is limited to the repair or replacement, at Carefree’s option, of any defective component within the stated warranty period. THIS WARRANTY IS NOT TRANSFERABLE. 1.
