User Manual

Operating Instructions
Cable
Fastener
Counterbore
Cable Drum
Insert
New Cable
2"
Figure 6 - Cable Replacement
CABLE REPLACEMENT
Always unplug the
wiring harness to
prevent accidental starting before
attempting to install, service, relocate or
perform any maintenance.
To replace the cable, follow the outlined
procedures. Use an exact replacement
Powerwinch cable. The winch rating and
cable strength are carefully matched.
Never replace the cable with rope.
1. Unplug the wiring harness. Loosen
the clutch knob and free-wheel the
cable out.
2. Remove the two cover rods and the
four cover screws.
3. Cut the old cable approximately 2” from
the drum and push the remaining cable
and fastener through the drum to
remove (See Figure 6).
4. Insert the new cable into the drum
shaft hole at the end opposite the
counterbored end. Draw the cable
through the hole and out the
counterbored side of the shaft.
5. Push the cable through the fastener
until the cable end is flush with the
end of the fastener.
6. Crimp the fastener onto the cable and
pull the cable through the drum shaft
until the fastener seats inside the
counterbore.
7. Install the cover, two cover rods and
the four cover screws and connect
the wiring harness.
8. Power-in the cable with a light load to
help wind the cable straight into the
drum.
LEVELWIND PLATE
1. When powering-in the cable, the
motor will continue to run for a few
seconds after releasing the switch,
especially without a load. Be sure to
allow for the extra cable when
powering-in. Do not let the cable
hook go into the winch and bend the
level wind plate.
6