OWNER'S MANUAL Models 712 & 912 BOAT TRAILER WINCH Setup with double line pull (pulley block) 12 Volt Powered Winch Power-In/Free-Wheel Out Operation P7033603r1 Printed in USA pw912101 July, 2012
PROPRIETARY STATEMENT The Powerwinch Trailer Winch is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document.
POWERWINCH 712 & 912 BOAT TRAILER WINCH SAFETY INFORMATION WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE. CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND/OR PROPERTY DAMAGE. ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES. IT MAY NOTE: A note indicates further information about a product, part, or step.
712 & 912 BOAT TRAILER WINCH POWERWINCH SPECIFICATIONS Various load conditions affect winch performance. The line pull required for a specific application depends on the weight of the load, condition of the trailer rollers, and the degree of the loading ramp incline. The charts below are based on a single line pull and provided as a guideline in calculating pulling capabilities. WARNING THE CABLE FASTENERS ON THIS OR ANY WINCH ARE NOT DESIGNED TO HOLD RATED LOADS INDEPENDENTLY.
POWERWINCH 712 & 912 BOAT TRAILER WINCH MOUNTING THE UNIT MOUNTING THE UNIT The following instructions are for standard mounting of the winch. A quick mount kit is available (p/n P7700000AJ). If installing with the quick mount kit, follow the directions with the kit. Steps 3, 4 and 6 apply when using the kit. The winch can be mounted on the trailer in the same position and location as an existing hand winch. 1. Remove the existing hand winch. 2. Position the unit on the trailer mount stand. 3.
712 & 912 BOAT TRAILER WINCH POWERWINCH WIRING THE UNIT WARNINGS ALWAYS disconnect the battery before working on electrical equipment. ALWAYS use the recommended wire size and rated circuit breakers. Failure to use the furnished and recommended sizes can cause a fire hazard and void warranty. When routing the wiring, avoid sources of heat. When routing the wiring, avoid sharp edges that can cut or fray the wire insulation. The following instructions are for permanently wiring the winch.
POWERWINCH 712 & 912 BOAT TRAILER WINCH PULLEY BLOCK The pulley block can increase the pulling capacity approximately 55%. Assembly Instructions: 1. Place the two screws through one of the tear drop plates and hold in place. 2. Slide a bushing over each screw. 3. Slide the pulley wheel and hook over the bushings as shown. The components fit loosely on the bushings. 4. Wrap the cable around the pulley. 5.
712 & 912 BOAT TRAILER WINCH POWERWINCH OPERATING THE WINCH WARNINGS To avoid personal injury and property damage, clear the area around and behind the boat of people, animals and obstructions before loading or unloading the boat. Never stand between the load or anchor point and the winch. Serious personal injury could occur if the cable breaks. ALWAYS wear leather gloves when handling the cable. Steel cable can cause serious damage to hands.
POWERWINCH 712 & 912 BOAT TRAILER WINCH EMERGENCY HAND CRANK An emergency hand crank is available when there is no power (i.e. a dead battery). WARNING NEVER USE THE HAND CRANK TO ASSIST A RUNNING MOTOR. SERIOUS PERSONAL INJURY CAN OCCUR. 1. Disconnect the power cord from the winch. 2. Tighten the clutch control knob clockwise until finger tight to set the brake. DO NOT over tighten the clutch knob; over tightening can cause damage to the clutch.
712 & 912 BOAT TRAILER WINCH POWERWINCH MAINTENANCE LUBRICATION The following steps should be performed a minimum of once a year or when the unit is placed in storage. Cable: Lubricate the cable with Whitmore's Wire Rope Spray, WD40 or equivalent. Spray the shaft and the cable as the cable is being wound. Gears: Remove the covers and lubricate the gears with lithium base grease. Be careful not to get grease on the clutch lining (refer to figure on page 10).
POWERWINCH 712 & 912 BOAT TRAILER WINCH TROUBLESHOOTING GUIDE WINCH DOES NOT OPERATE A. Confirm power to winch 1. Check that vehicle battery is fully charged. 2. Confirm connections are for tight & clean. Correct as required. 3. Check wires that are worn or bare that may cause shorts. B. Check circuit breaker at battery Bypass circuit breaker and test winch. YES If winch runs, circuit Does the winch run? breaker is bad, replace. N O Reconnect circuit breaker.
712 & 912 BOAT TRAILER WINCH POWERWINCH REPLACEMENT PARTS LIST 11 7 9 6 10 8 2 3 1 4 2 16 13 17 14 5 12 14 15 17 18 16 18 17 16 Parts marked with * are not used on 712 Model.
POWERWINCH 712 & 912 BOAT TRAILER WINCH Item 712 912 Description Notes 1 P7188800AJ P7188800AJ Cable Assy, 7/32" x 40' 2 R001284 R001292 Cover Kit 1 3 P5594700AJ P5594700AJ Emergency Hand Crank 4 P7904300AJ P7904300AJ Pulley Block Kit 5 P7700000AJ P7700000AJ Quick Mount Kit 6 R001287 R001295 Motor Assy 7 P7811700AJ P7811700AJ Switch 8 P7810300AJ P7810300AJ Socket, Power 1 9 P7830201AJ P7830201AJ Wire Harness w/ items 6 & 7 10 P7810500AJ P7810500AJ Plug, Wire Harness 11 P7837300AJ P7837300AJ Circuit Breaker,
712 & 912 BOAT TRAILER WINCH POWERWINCH WARRANTY Carefree of Colorado (hereafter referred to as Carefree) warrants to the FIRST retail Purchaser that the Powerwinch Product described in this manual is free of defects in material and workmanship within the terms and conditions as set forth below. Carefree’s obligation under this warranty is limited to the repair or replacement, at Carefree’s option, of any defective component within the stated warranty period. THIS WARRANTY IS NOT TRANSFERABLE. 1.
POWERWINCH 712 & 912 BOAT TRAILER WINCH FOR YOUR RECORDS: DEALER/INSTALLER NAME: ADDRESS: PHONE: PURCHASE DATE: PART NUMBER: SERIAL NUMBER: PRODUCT NAME OR DESCRIPTION: Retain your original proof of purchase. It is requiRED for all warranty repairs and returns.
