9330 Uninterruptible Power Supply 10 kVA -- 20 kVA 25 kVA -- 40 kVA Installation and Operation Manual 164201300 Rev.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT SAFETY INSTRUCTIONS Instructions Importantes Concernant La Sécurité SAVE THESE INSTRUCTIONS Conserver Ces Instructions This manual contains important instructions for your Uninterruptible Power Supply (UPS) system.
Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 2.6 2.6.1 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2---28 2---28 2---29 3 Installing and Connecting Batteries . . . . . . . . . . . . . . . . . . . . . . . 3---1 3.1 3.2 3.3 3.3.1 3.3.2 3.4 3.4.1 3.4.2 3.5 Important Safety Instructions . . . . . . . . . . . . . .
7 Operational Controls and Features . . . . . . . . . . . . . . . . . . . . . . . . 7.1 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.3 7.3.1 7.3.2 7.3.3 7.3.4 7.3.5 7.4 7.4.1 7.4.2 7.4.3 7.4.4 7.4.5 7.4.6 7.5 7.6 7---1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS Operational Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 UPS Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 9.12 9.13 9.14 9.15 9.15.1 9.16 9.16.1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting the UPS in Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . Starting the UPS in Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . Starting the Power Processing Unit . . . . . . . . . . . . . . . . . . .
13 Remote Notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13---1 13.1 13.2 13.3 13.3.1 13.3.2 13.3.3 13.4 13.5 13.5.1 13.5.2 13.5.3 13.6 13.6.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Notification Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Call Answer . . . . . . . . . . . . . . . . . . . . . .
List of Figures viii Figure 1---1. Powerware 9330 (10 kVA---20 kVA) Cabinet as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1---3 Figure 1---2. Powerware 9330 (25 kVA---40 kVA) Cabinet as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1---4 Figure 2---1. Removing Front Shipping Bracket (Powerware 9330 (10 kVA---20 kVA)) . . . . . . . . . . . . . . . . . . . . . . . . . 2---3 Figure 2---2.
Figure 6---1. Main Elements of the UPS System . . . . . . . . . . . . . . . . . . . . . . . . . . . 6---2 Figure 6---2. Path of Current Through the UPS in Normal Mode . . . . . . . . . . . . . 6---4 Figure 6---3. Path of Current Through the UPS in Bypass Mode . . . . . . . . . . . . . 6---6 Figure 6---4. Path of Current Through the UPS in High Efficiency Mode . . . . . . 6---8 Figure 6---5. Path of Current Through the UPS in Battery Mode . . . . . . . . . . . . . 6---9 Figure 6---6.
Figure 12---8. Events --- Active . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---6 Figure 12---9. Input Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---7 Figure 12---10. Output Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12---7 Figure 12---11. Bypass Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Tables Table 4---1. Remote EPO Wire Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4---3 Table 4---2. Remote EPO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4---3 Table 5---1. RMP Wire Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5---2 Table 12---1. Pin Assignments for Serial Port (DB---9) . . . . . . . . . . . . . . . . . . . . . . . . . 12---2 Table 12---2.
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Introduction Powerware 9330 UPS true double conversion online power protection can be utilized to prevent loss of valuable electronic information, minimize equipment downtime, and/or minimize the adverse effect on equipment production due to unexpected power problems. The Powerware UPS System continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power.
BATTERY CABINET UPS CABINET OPTIONS CABINET Typical Powerware 9330 (25 kVA---40 kVA) UPS System System Configurations These UPS system configurations are possible: xiv · Single Module UPS with integral battery · Single Module UPS with integral battery and optional options cabinet · Single Module UPS with integral battery and optional battery cabinet · Single Module UPS with integral battery, optional battery cabinet, and optional options cabinet · Single Module UPS with remote battery · Singl
· Parallel System with one to four UPS modules with remote battery and optional options cabinet · Parallel System with one to four UPS modules and integral battery · Parallel System with one to four UPS modules, integral battery, and optional battery cabinet · Parallel System with one to four UPS modules and remote battery You can enhance any of these system configurations by adding an optional accessories, such as a Remote Emergency Power Off (EPO) control, a Remote Monitor Panel (RMP), and X---Slo
· Chapter 8 -- Using the Control Panel -- describes the controls and indicators found on the Control Panel and shows the various information screens displayed on the LCD screen. · Chapter 9 -- UPS Operating Instructions -- contains startup and shutdown procedures for the UPS system. · Chapter 10 -- Using Features and Options -- contains descriptions and instructions for the UPS system features and options.
Safety Considerations The UPS cabinet is designed for industrial or computer room applications, and contain safety shields behind the doors. However, the UPS system is a sophisticated power system and should be handled with appropriate care, following these guidelines: · Keep surroundings clean and free from excess moisture. · Do not operate the UPS system close to gas or electric heat sources. · The system is not intended for outdoor use.
For More Information This manual describes how to install and operate the UPS modules. For more information about the installation and operation of a Parallel System, refer to the following: 164201363 Powerware 9330 Parallel System Installation and Operation Manual The Installation section, provides installation instructions for the Parallel cabinet. Site preparation, planning for installation, and wiring and safety information are supplied.
Section I Installation Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
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n Getting Started 1 1.1 Installing the UPS The cabinet sections of the UPS are shipped on separate pallets. Use a forklift or pallet jack, rated to handle the weight of the cabinets (refer to Drawing 164201300---3 in Appendix A for cabinet weights), to move the packaged cabinet sections to the installation site, or as close as possible to the site, before unloading from the pallet. This is the basic sequence of the installation steps: 1. Create an installation plan for the UPS system (Chapter 1). 2.
The basic environmental requirements for operation of the UPS system are: Ambient Temperature Range: 0---40˚C (32---104˚F) Recommended Operating Range: 20---25˚C (68---77˚F) Maximum Relative Humidity: 95%, noncondensing The UPS cabinets use forced air cooling to regulate internal component temperature. Air inlets are in the front of the cabinet, and outlets are in the rear of the cabinet. You must allow clearance in front of and behind each cabinet for proper air circulation.
1.1.5 Inspecting and Unpacking Each Cabinet The first task in preparing for installation is inspecting and unpacking the UPS sections. The UPS and accessory cabinets are shipped bolted to wooden pallets, as shown in Figures 1---1 or 1---2, and protected with outer protective packaging material. Figure 1 ---1. Powerware 9330 (10 kVA ---20 kVA) UPS Cabinet as Shipped on Pallet Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 1 ---2. Powerware 9330 (25 kVA ---40 kVA) UPS Cabinet as Shipped on Pallet 1. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION: Do not install a damaged cabinet. Report any damage to the carrier and contact your local sales or service office immediately. 2. Use a forklift or other material handling equipment to move the cabinet to a convenient unpacking area. Insert the forklift jacks between the pallet supports on the bottom of the unit.
3. Set each pallet on a firm, level surface, allowing a minimum clearance of 3 m (10 ft) on each side for removing the cabinets from the pallets. 4. Remove the protective covering from the cabinets. 5. Remove the packing material, and discard or recycle them in a responsible manner. 6. After removing the protective covering, inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact the Powerware, Inc.
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Installing the UPS System 2 2.1 Preliminary Installation Information WARNING: Installation should be performed only by qualified personnel. Refer to the following while installing the UPS system: · Refer to Appendix A of this manual for installation drawings and additional installation notes. · Dimensions in this manual are in millimeters and inches. · Do not tilt the cabinets more than 10˚ during installation.
2.2 UPS Cabinet Installation To install an UPS cabinet, perform the procedures in the following paragraphs. 2.2.1 Unloading the Powerware 9330 (10 kVA---20 kVA) UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove the pallet, perform the following procedure: WARNING: The UPS cabinet is heavy. Refer to Drawing 164201300--3 in Appendix A for weight of cabinets. If unloading instructions are not closely followed, the cabinet may cause serious injury.
VENTED FRONT PANEL PALLET SHIPPING BOLTS (2) SOLID FRONT PANEL FRONT SHIPPING BRACKET (3) SHIPPING BOLTS (1) FRONT VIEW Figure 2 ---1. Removing Front Shipping Bracket (Powerware 9330 (10 kVA ---20 kVA)) Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
SKID BOLTS (4) (3 PLACES) REMOVABLE SKID (5) SHIPPING BOLTS (1) PALLET REAR SHIPPING BRACKET (3) SHIPPING BOLTS (2) REAR VIEW Figure 2 ---2. Removing Rear Shipping Bracket (Powerware 9330 (10 kVA ---20 kVA)) 2--4 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
8. Remove three bolts, (2) in Figure 2---1, securing front shipping bracket to the 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 2.2.2 cabinet. If installing cabinet permanently, retain shipping brackets and hardware; otherwise, discard or recycle the pallet and brackets in a responsible manner. Roll cabinet to final installation location. If permanently mounting the system, proceed to step 15; otherwise, proceed to step 12. If installing a Remote Battery System, proceed to paragraph 2.2.
VENTED FRONT PANELS SHIPPING BOLTS (2) PALLET SOLID FRONT PANEL FRONT SHIPPING BRACKET (3) SHIPPING BOLTS (1) FRONT VIEW Figure 2 ---3. Removing Front Shipping Bracket (Powerware 9330 (25 kVA ---40 kVA)) 2--6 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
SKID BOLTS (4) (4 PLACES) REMOVABLE SKID(5) SHIPPING BOLTS (1) PALLET REAR SHIPPING BRACKET (3) SHIPPING BOLTS (2) REAR VIEW Figure 2 ---4. Removing Rear Shipping Bracket (Powerware 9330 (25 kVA ---40 kVA)) Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
4. Remove four bolts, (1) in Figure 2---4, securing the rear shipping bracket (3) to the cabinet and four bolts (2) securing the bracket to the pallet. Remove the rear shipping bracket. If installing cabinet permanently, retain shipping brackets and securing hardware for later use. 5. Remove four bolts, (1) in Figure 2---3, securing front shipping bracket (3) to the pallet. Do not remove bolts (2) securing the bracket to the cabinet. 6.
2.2.3 Installing Optional Remote Battery Power Wiring to the Powerware 9330 (10 kVA---20 kVA) UPS If installing a remote battery system, perform the following procedure: CAUTION: When sizing battery system, do not exceed internal battery charger capabilities. Refer to Chapter 15 “Specifications”, for maximum battery charger currents. 1. If not already removed, remove left front solid panel and right front vented panel from the Powerware 9330 (10 kVA---20 kVA) UPS cabinet .
2.2.4 Installing Optional Remote Battery Power Wiring to the Powerware 9330 (25 kVA---40 kVA) UPS If installing a remote battery system, perform the following procedure: CAUTION: When sizing battery system, do not exceed internal battery charger capabilities. Refer to Chapter 15 “Specifications”, for maximum battery charger currents. 1. If not already removed, remove left front solid panel, and front vented panels from the Powerware 9330 (25 kVA---40 kVA) UPS cabinet .
2.2.5 Installing UPS External Power Wiring 1. Remove left front solid panel and right front vented panel from the Powerware 9330 (10 kVA---20 kVA) UPS cabinet or left front solid panel and front vented panels from the Powerware 9330 (25 kVA---40 kVA) UPS cabinet. Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches (see Figure 2---1 or 2---3). 2.
2.2.6 Installing Customer Connections NOTE: If installing connections (building alarms, relay outputs, or external CAN for a Parallel System) to the Communications Server Board (CSB), you must install conduit between each device and the UPS cabinet for wiring these options. Refer to Appendix A for the location of the interface points within the UPS cabinet. To prepare the UPS for wiring to Customer Connections: 1. Be sure the UPS system is turned off and all power sources are removed.
2.3 Battery Cabinet Installation To install optional battery cabinets, perform the procedures in the following paragraphs. 2.3.1 Unloading the Battery Cabinet from the Pallet To remove the Battery cabinet from the pallet, refer to paragraph 2.2.1. 2.3.2 Joining the Battery Cabinet to the UPS Cabinet To join battery cabinets to the UPS, perform the following steps.
BATTERY CONNECTOR Figure 2 ---5. Battery Cabinet Installation --- Powerware 9330 (10 kVA ---20 kVA) (Non–Permanent Mounting) 2--14 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
BATTERY CONNECTOR Figure 2 ---6. Battery Cabinet Installation --- Powerware 9330 (10 kVA ---20 kVA) (Permanent Mounting) Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
BATTERY CONNECTOR Figure 2 ---7. Battery Cabinet Installation --- Powerware 9330 (25 kVA ---40 kVA) (Non–Permanent Mounting) 2--16 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
BATTERY CONNECTOR Figure 2 ---8. Battery Cabinet Installation --- Powerware 9330 (25 kVA ---40 kVA) (Permanent Mounting) Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
14. Install side panel removed from the UPS cabinet to the right side of the Battery cabinet. Secure with screws removed from Battery cabinet. 15. When all wiring is complete, proceed to Chapter 3 and connect battery strings in accordance with instructions contained in paragraph 3.4.2. 16. Using retained hardware, reinstall shipping brackets previously removed, to front and rear of Battery cabinet with the angle facing outward.(see Figures 2---6 or 2---8). 17.
8. If permanently mounting the system, proceed to step 15; otherwise, proceed to step 9. 9. Secure the new Battery cabinet in position by lowering the leveling feet, until cabinet is not resting on the casters and the cabinet is level. 10. Secure the front of Battery cabinets by sliding the angle grounding/mounting bracket, from installation kit, behind the base of the Battery cabinets with the bottom angle facing outward (see Figures 2---5 or 2---7).
2.4 Options Cabinet Installation 2.4.1 Unloading the Options Cabinet from the Pallet To remove the Options cabinet from the pallet, refer to paragraph 2.2.1. 2.4.2 Joining the Options Cabinet to the UPS Cabinet To join the Options cabinets to the UPS, perform the following steps.
Figure 2 ---9. Options Cabinet Installation --- Powerware 9330 (10 kVA ---20 kVA) (Non–Permanent Mounting) Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 2 ---10. Options Cabinet Installation --- Powerware 9330 (10 kVA ---20 kVA) (Permanent Mounting) 2--22 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 2 ---11. Options Cabinet Installation --- Powerware 9330 (25 kVA ---40 kVA) (Non–Permanent Mounting) Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 2 ---12. Options Cabinet Installation --- Powerware 9330 (25 kVA ---40 kVA) (Permanent Mounting) 2--24 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
13. Remove the top side panel mounting screw (tie/grounding bracket location in Figures 2---9 or 2---11) from both the Option and UPS cabinets. 14. Secure the back of Options cabinet to the back of the UPS cabinet with the tie/grounding bracket. Secure the bracket with the side panel mounting screws. 15. Proceed to paragraph 2.4.3. 16. Using retained hardware, reinstall shipping brackets previously removed to front and rear of Options cabinet with the angle facing outward.(see Figures 2---10 or 2---12).
2.4.3 Installing Options Cabinet Internal Power Wiring 1. Remove left front solid panel, and right front vented panel from the Powerware 9330 (10 kVA---20 kVA) UPS cabinet or left front solid panel and front vented panels from Powerware 9330 (25 kVA---40 kVA) UPS cabinet. Front panels are secured with magnetic latches and are removed by pulling panels straight forward to disengage magnetic latches (see Figure 2---1). 2.
2.4.4 Installing Options Cabinet External Power Wiring NOTE: Remove Options cabinet input and output conduit landing plate to punch conduit holes. 1. Route input and output cables to input/output terminal block. Refer to Appendix A of this manual for wiring access information. 2. If optional Power Distribution Module (PDM) is installed in the Options cabinet, proceed to step 10; otherwise, proceed to step 3. 3.
NOTE: Remove Options cabinet PDM conduit landing plate to punch conduit holes. 15. Install Square-D Type QO or QOB breakers into PDM panelboard. Refer to Appendix A of this manual for access information. 16. Wire branch circuits in accordance with branch circuit breaker manufacturers instructions (output from the UPS or Options cabinet is prewired to the PDM). Refer to Appendix A of this manual wiring access information. 17.
2.6.1 Installation Checklist -All packing materials and restraints have been removed from each cabinet. -Each cabinet in the UPS system is placed in its installed location. -A cabinet grounding/mounting kit is installed between any cabinets that are bolted together. -All conduits, and cables are properly routed to the UPS and auxiliary cabinets. -All power cables are properly sized and terminated. -The bypass source of the supply is a four wire wye configuration.
Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ____________________
Installing and Connecting Batteries 3.1 Important Safety Instructions 3 This chapter describes installing the UPS batteries. The installation of batteries should be performed or supervised by personnel knowledgeable of batteries and their associated precautions. Keep unauthorized personnel away from batteries. Observe these precautions when working on or around batteries: · Remove watches, rings, or other metal objects. · Use tools with insulated handles. · Wear rubber gloves and boots.
3.2 Battery Type The following battery types are supplied in the UPS Cabinets and external Battery Cabinets. When purchasing UPS Cabinets or external Battery Cabinets without batteries, only the following types are recommended. Use of any other battery type inside Powerware cabinets will void the product warranty. 3.3 Battery Manufacturer Yuasa, Inc.
Figure 3 ---1. Battery Schematic --- Powerware 9330 (10 kVA ---20 kVA) UPS and Battery Cabinet Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 3 ---2. Battery Schematic --- Powerware 9330 (25 kVA ---40 kVA) UPS 3--4 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
3.3.2 Installing Internal Batteries in the Battery Cabinet If the battery cabinet was ordered without batteries, install the batteries in accordance with the following procedure. WARNING: LETHAL VOLTAGE WILL BE PRESENT WHEN PERFORMING THE STEPS IN THIS SECTION. 1. Ensure that battery breaker is in the OFF position. If not, set breaker to OFF position. 2. Remove front vented panel from battery cabinet.
3. Remove screws securing internal safety shield panels and remove panels to gain access to batteries. 4. Connect the string of battery trays together by mating the loose red connector from each tray to the fixed black connector mounted on the front edge of the tray above it (see Figures 3---1 and 3---3 or 3---2 and 3---3). 5. Connect the pigtail battery connectors at the top battery trays as shown in Figure 3---3. 6.
CONNECT RED TO BLACK CONNECT RED TO BLACK BLACK CONNECTOR CONNECT RED TO BLACK RED CONNECTOR BATTERY STRINGS Figure 3 ---3. Battery String Connection Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
3.5 Installing and Connecting Remote Battery System Install and connect remote Battery System as follows: CAUTION: When sizing battery system, do not exceed internal battery charger capabilities. Refer to Chapter 15 “Specifications”, for maximum battery charger currents. 1. Install battery system in accordance with battery and rack manufactures instructions. 2. Install DC disconnect device between battery system and UPS Cabinet. 3. Connect battery system to UPS cabinets (refer to Paragraph 2.2.3 or 2.2.
Installing a Remote Emergency Power Off (EPO) Control 4 4.1 Installation Procedures Figure 4 ---1. 4.2 Remote EPO Control To install a Remote EPO: NOTE: Before installing a Remote EPO, be sure you have prepared the UPS according to the instructions in Chapter 2. To install a Remote EPO control: 1. Remove cover (see Figure 4---2) from Remote EPO switch enclosure bottom. NOTE: If mounting to a hollow wall, secure the enclosure bottom to a wood or metal stud within the wall.
COVER TB2 TB1 BOTTOM ENCLOSURE Figure 4 ---2. Remote EPO Control (inside view of cover and bottom of enclosure) 3. Mount cover to Remote EPO switch enclosure bottom, as shown in Figure 4---2, for easier wiring. NOTE: A separate conduit is required for each UPS connected to the Remote EPO switch. 4. Install wiring from the Remote EPO switch using ½-in. conduit through the Customer Interface conduit landing plate on the rear of the UPS cabinet.
Table 4---1. Remote EPO Wire Terminations From Remote EPO Switch(s) To Communications Server Board TB5 in UPS Cabinet TB1 Use any open Terminal TB5---3 TB2 Use any open Terminal TB5---4 Remarks Twisted wires (2) 14---18 gauge Table 4---2. Remote EPO TB1 3 REMOTE EPO SWITCH (N.C.) TWISTED WIRES (2) TB5 UPS 4 TB2 Remote EPO switch rating is 24 VDC, 1 Amp minimum. NOTE: This switch must be a dedicated switch not tied into any other circuits. 7. If required, install ½-in.
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Installing a Remote Monitor Panel 5 5.1 Installation Procedures As an option, you can install a Remote Monitor Panel (RMP) to monitor the operation of the UPS system from virtually any location within your facility, up to 500 feet from the UPS. You can surface-mount an RMP on a desktop or secure it to a wall. Figure 5---1 shows an RMP. Drawing 164201300---19 in Appendix A shows the enclosure dimensions and cable exit openings. HORN SILENCE BUTTON Figure 5 ---1.
5.2 To install an RMP: NOTE: 1. Before installing an RMP, be sure you have prepared the UPS according to the instructions in paragraph 2.2.7. 2. If mounting to a hollow wall, secure the enclosure bottom to a wood or metal stud within the wall. Do not use hollow wall anchors. The RMP also has provisions to be mounted to a single or double gang wall electrical box. 1. If wall mounting, securely mount the RMP. If desk mounting, install provided bumpers to the bottom of the RMP enclosure. 2.
PLUG-IN TERMINAL BLOCK J1 TO REMOTE MONITOR CABLE EXIT OPENINGS FOR 1/2” CONDUIT Figure 5 ---2. Remote Monitor Card PLUG-IN TERMINAL BLOCK J1 TO REMOTE MONITOR CARD CONDUIT AND WIRING SUPPLIED BY THE CUSTOMER. THE MAXIMUM DISTANCE BETWEEN THE REMOTE MONITOR AND THE UPS IS NOT TO EXCEED 500 FEET. Figure 5 ---3. Remote Monitor Panel (RMP) --- Top Internal View Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
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Section II Operation Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
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Understanding UPS Operation 6 6.1 Looking Inside the UPS System The Powerware 9330 is a continuous duty, solid-state, transformerless (at 208 VAC), three phase, true online system that provide conditioned and uninterruptible AC power to the UPS systems output. The UPS supports process control, data processing, telecommunications/PBX, research, and non---patient medical equipment.
BATTERY BATTERY BREAKER CB2 BATTERY CHARGER AC INPUT TO RECTIFIER/ CHARGER BATTERY SWITCHES INPUT CONTACTOR K1 INPUT BREAKER CB1 OUTPUT CONTACTOR K3 RECTIFIER INPUT FILTER DC--DC BOOST CONVERTER INVERTER POWER PROCESSING UNIT OUTPUT FILTER DIGITAL METERING AC INPUT TO BYPASS MAINTENANCE BYPASS SWITCH AC OUTPUT TO CRITICAL LOAD STATIC SWITCH UPS CABINET BACKFEED PROTECTION CONTACTOR K5 Figure 6 ---1.
6.2 UPS Modes The UPS system functions automatically to supply AC electrical power to the critical load. There are four standard operation modes: · In Normal mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power. In this mode, the battery charger also provides charging current for the battery, if needed. · In Battery mode, the battery provides DC power, which maintains inverter operation. The battery supports the critical load.
6.2.1 Normal Mode Figure 6---2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode. NORMAL MODE STATIC K5 MAINTENANCE BYPASS SWITCH SWITCH BOOST CONVERTER RECTIFIER CB1 K1 INVERTER K3 MAINTENANCE BYPASS SWITCH K2 CHARGER Main Power Flow Breakers Contactors Closed Trickle Current CB2 Energized Open De--Energized BATTERY Figure 6 ---2.
The battery charger derives its input from the unregulated DC output of the rectifier and provides regulated DC voltage and charge current to the battery. The battery charge condition is monitored by the UPS and reported by status indicators located on the LCD monitor panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable.
6.2.2 Bypass Mode The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to the load directly. Figure 6---3 shows the path of electrical power through the UPS system when operating in Bypass mode. CAUTION: The critical load is not protected while the UPS is in Bypass mode.
the inverter rectifier. The static switch being an electronically controlled device can be turned on immediately to pickup the load from the inverter while the inverter output contactor K3 opens to isolates the inverter. The back feed protection contactor is normally always closed ready to support the static switch unless the bypass input source becomes unavailable.
6.2.3 High Efficiency Mode When the UPS is operating in High Efficiency mode, the bypass source supplies the commercial AC power to the load directly. Figure 6---4 shows the path of electrical power through the UPS system when operating in High Efficiency mode.
6.2.4 Battery Mode The UPS transfers to Battery mode automatically if a utility power outage occurs, or if the utility power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. Figure 6---5 shows the path of electrical power through the UPS system when operating in Battery mode.
If the input power fails to return or is not within the acceptance windows required for normal operation, the battery will continue discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads. When this occurs, the unit will issue another set of audible and visual alarms indicating SHUTDOWN IMMINENT. Unless the rectifier has a valid input soon, the output will only be supported for 2 minutes before the output of the system shuts down.
6.2.5 Test and Maintenance Bypass Modes An internal maintenance switch is used to safely supply utility power to the system output during periods of maintenance or repairs. Before this switch is used, the UPS should be transferred to bypass and the Power Processing Unit (PPU) should be turned off. This switch has three positions: UPS (normal), TEST, BYPASS. The bypass source supplies the commercial AC power to the load directly.
MAINTENANCE BYPASS MODE STATIC K5 MAINTENANCE BYPASS SWITCH SWITCH BOOST CONVERTER RECTIFIER CB1 K1 INVERTER K3 MAINTENANCE BYPASS SWITCH K2 CHARGER Main Power Flow Breakers Contactors Trickle Current Closed CB2 Energized Open De--Energized BATTERY Figure 6 ---7. 6.3 Path of Current Through the UPS in Maintenance Bypass Mode Functional Description The UPS is a true online unit with a series power train. An uncontrolled rectifier feeds a boost converter, which in turn powers the inverter.
6.3.2 Boost Converter and Neutral Regulator A Boost Converter converts the raw DC IN to a regulated DC Link of approximately 400 volts DC. It is operated in current mode and controlled using a variable frequency modulation technique at approximately 18---20 kHz. An artificial neutral is generated by the Neutral Regulator (Buck/Boost configuration in current mode control), which balances the center point to 1/2 the DC Link (+/--- 200 Volts). 6.3.
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Operational Controls and Features 7 7.1 General The UPS system should function automatically and require very little attention during normal operation. The controls and indicators identified in this section are used during startup, to monitor normal operation and during abnormal events.
AC INPUT BREAKER AC OUTPUT BREAKER BYPASS BREAKER COLD START SWITCH BATTERY BREAKER CB2 CONTROL PANEL BATTERY BREAKER OPTIONS CABINET MAINTENANCE BYPASS SWITCH AC INPUT BREAKER CB1 OPTIONS CABINET Figure 7 ---1. 7--2 UPS CABINET UPS MAINTENANCE BYPASS SWITCH BATTERY CABINET Powerware 9330 (10 kVA ---20 kVA) UPS Controls and Indicators Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
AC INPUT BREAKER BYPASS BREAKER AC OUTPUT BREAKER COLD START SWITCH AC INPUT BREAKER CB1 OPTIONS CABINET MAINTENANCE BYPASS SWITCH OPTIONS CABINET Figure 7 ---2. CONTROL PANEL BATTERY BREAKER CB2 BATTERY BREAKER UPS MAINTENANCE BYPASS SWITCH UPS CABINET BATTERY CABINET Powerware 9330 (25 kVA ---40 kVA) UPS Controls and Indicators Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
7.2.2 UPS Circuit Breakers The UPS can contain as many as 10 circuit breakers, depending on the system options. The UPS circuit breakers are described in detail in Chapter 9, “UPS Operating Instructions.” UPS Cabinet CB1 controls the input to the UPS rectifier, while CB2 controls the battery input to the UPS inverter. CB1 and CB2 are manually controlled.
Summary Alarm Contacts Alarm contacts are provided for connection to equipment at your facility, such as a light, an audible alarm, or a computer terminal. The equipment you connect to these contacts alerts you to an UPS alarm. This feature is described further in Chapter 10, “Using Features and Options.” 7.3.
7.4.2 Remote Monitor Panel An optional Remote Monitor Panel (RMP) contains backlit status indicators and a local horn, allowing you to monitor the operational status and alarm condition of the UPS from virtually any location within your facility. You can install multiple RMPs at remote locations to increase your monitoring capabilities. This option is described further in Chapter 10, “Using Features.” 7.4.
7.4.6 Communications Modem An optional modem is available for use with the Remote Notification feature described in Chapter 13, “Remote Notification”. Refer to the manual supplied with the modem for modem operating instructions. X --Slot Up to four optional cards can be installed in the UPS module at any time, providing the following connectivity: · Single RS---232 port · Multiple RS---232 ports · AS---400 interface · SNMP adapter · Modem driver · Web enabled SNMP adapter · Mod Bus driver.
7.5 Safety Considerations The UPS enclosure is designed for industrial or computer room applications, and contain safety shields. However, the system is sophisticated and should be handled with appropriate care, following these guidelines: · Keep surroundings clean and free from excess moisture. · Do not operate the system close to gas or electric heat sources. · The system is not intended for outdoor use.
7.6 Symbols, Controls, and Indicators These symbols may appear on your UPS system or on labels inside the UPS. They are accepted by most international safety agents. Everyone in your organization who works with your system should understand the meaning of these symbols: ON The principal power switch is in the “On” position. OFF The principal power switch is in the “Off” position. PHASE The word “phase.” CAUTION: REFER TO MANUAL Stop and refer to the Operator’s Manual for more information.
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Using the Control Panel 8.1 Description 8 This chapter describes the UPS Control Panel, including controls and indicators, and how to monitor UPS operation. The Control Panel is located on the front of the UPS (see Figure 8---1). 1 6 2 3 5 Figure 8 ---1.
8.2 Using the LCD Screen and Pushbuttons The LCD screen on the Control Panel provides an operator interface with the UPS system. Figure 8---2 identifies the display areas discussed in the following sections. A ALARM: AC INPUT UNDER VOLTAGE CB1 B BATT C EVENTS UPS UPS CB2 STSW METERS CONTROLS OUTPUT SETUP D Figure 8 ---2.
8.3 Using the Main Menu The UPS main menu allows you to display data in the information area to help you monitor and control UPS operation. The following menus and options are available: · EVENTS Displays the list of Active System Events and a historical log of system events. · METERS Displays performance meters for the system or critical load. · CONTROLS Displays the System Controls screen.
8.3.2 System Event Screens Select EVENTS from the Main menu to display the Event History Log. The Event History Log lists up to 500 system events in chronological order, with the most recent event listed last. The end of the log (the most recent events) appears when you display the screen, and you must scroll upward to view older event listings. Figure 8---4 shows the Event History Log screen.
8.3.3 System Meter Screens Select METERS from the Main menu to display the System Meter screens. Figures 8---6 through 8---10 show the System Meter screens. To scroll through the meter screens, select the or pushbuttons from the display menu. The current UPS readings are displayed in the information area of the screen. The Input screen shows the phase-to-phase voltage, phase current, and frequency, of the incoming utility, followed by the KVA, KW, and power factor measurements.
The Bypass screen shows the phase-to-neutral voltage, and frequency of the bypass source. Va *** Vb *** Vc *** Figure 8 ---8. BYPASS Freq *** Bypass Meter Screen The Battery screen displays the DC voltage (V), the DC current (I), and the minutes of battery time remaining. V= *** V I = *** A TIME REMAINING --- *** Figure 8 ---9. 8--6 BATTERY MINUTES Battery Meter Screen Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
The Output Current Screen displays a real-time bar graph of the output current of the UPS. The graph shows the current for each phase. Output I 125% 100% 75% 50% 25% 0% A Figure 8 ---10. B C Output Current (Load) Meter Screen Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
8.3.4 Setup Menu Screens Select SETUP from the Main menu to display the System Setup Screen. This screen can be used to set the screen contrast, the UPS date and time, the serial ports, and show the firmware versions installed. Figure 8---11 shows the System Setup menu screen. Use the or pushbuttons to highlight the setup function desired, then choose the function using the SELECT pushbutton. SYSTEM SETUP CONTRAST DATE & TIME SERIAL PORTS VERSIONS SELECT Figure 8 ---11.
Select DATE &TIME from the System Setup menu to display the Date & Time screen. The Date & Time screen allows the internal date & time stamp of the UPS to be set. The stamp is used for logging events in the Event History Log. Figure 8---13 shows the Date & Time screen. or pushbuttons to highlight the setting to be changed. Use the Use the or pushbuttons to make the change.
Select SERIAL PORTS from the System Setup menu to display the Serial Port screen. The Serial Port screen allow you to specify settings for the serial communication ports on the UPS. Figure 8---14 shows the Serial Ports screen. For detailed information about configuring the serial ports, refer to Chapter 12, “Serial Communications.” or pushbuttons to highlight the setting to be changed. Use the Use the or pushbuttons to make the change.
Select VERSIONS from the System Setup menu to display the Versions screen. The Versions screen provides the firmware version numbers installed on the UPS. Figure 8---15 shows the Versions screen. To return to the System Setup menu pushbutton. screen, select the INVERTER MACHINE CONTROL COMM SERVER DISPLAY Figure 8 ---15. Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV. G 061502 VERSIONS 1.04 1.06 1.08 1.
8.4 System Controls Screen Select CONTROLS from the Main menu screen or use the SYSTEM CONTROL pushbutton on the right side of the control panel to display the System Controls screen. Normal operation, transfer to bypass, charger control, and PPU startup and shutdown are controlled from this screen. The PPU pushbutton switch, on the System Controls screen, toggles the PPU On and Off.
SYSTEM CONTROLS : OFF MAINTENANCE BYPASS : OFF BYPASS : HI-EFF PPU HI-EFF MODE REQUESTED NORMAL BYPASS CHARGER PPU ON TOGGLES BETWEEN NORMAL AND HI-EFF, DEPENDING ON MODE Figure 8 ---17. TOGGLES BETWEEN HI-EFF AND ONLINE, DEPENDING ON MODE System Controls Screen in High Efficiency Mode Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
8.4.1 Charger Controls Screen Select CHARGER from the System Controls screen to display the Charger Controls screen. Use the controls on this screen to turn the battery charger on and off. Figure 8---18 shows the Charger Controls screen. CHARGER CONTROLS CHARGER ON CHARGER OFF Figure 8 ---18. 8--14 Charger Controls Screen Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
8.5 Unit Shutdown Screen The Unit Shutdown screen appears when the LOAD OFF pushbutton is pressed. This screen allows the LOAD OFF process to be aborted if the LOAD OFF pushbutton was pressed accidentally. Figure 8---19 shows the Unit Shutdown screen. For detailed information about using the LOAD OFF and Shutdown screen, refer to Chapter 9, “UPS Operating Instructions”. UNIT SHUTDOWN THIS WILL REMOVE POWER TO THE LOAD! ARE YOU SURE? HOLD YES FOR 2 SECONDS TO POWER DOWN YES Figure 8 ---19.
8.6 Reading the Status Indicators The five symbols on the left side of the control panel are status indicators. They are backlit by colored light emitting diode (LED) lamps, and they work in conjunction with the alarm horn to let you know the operating status of the UPS. NORMAL This green symbol is lit when the UPS is operating in Normal mode. The power processing unit (PPU) is supplying power to the critical load. BATTERY This yellow symbol is lit when the UPS is operating in Battery mode.
UPS Operating Instructions 9.1 Operation 9 The following procedures provide instructions for operating the UPS system. Refer to Chapters 7 and 8 of this manual for a description of the UPS controls and control panel functions. NOTE: Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel.
12. Observe the following messages appear sequentially on the PPU status line: WAITING FOR INPUT DC STARTING INVERTER STARTING SYNCING ONLINE The rectifier and inverter turn on. When the inverter reaches full voltage, UPS output contactor K3 closes and the static switch turns off supplying power to the critical load in Normal mode. It takes less than 1 minute for the UPS to achieve Normal mode. 13. The UPS is now operating in the Normal mode and the NORMAL status indicator is illuminated. 9.
9.4 Starting the Power Processing Unit To start the Power Processing Unit (PPU) without transferring the critical load to normal, perform the following procedure: 1. Ensure the UPS circuit breakers and switches are set as follows: UPS Input Breaker (CB1) UPS Battery Breaker (CB2) UPS Maintenance Bypass Switch Options Cabinet Maintenance Bypass Switch (if installed) OPEN OPEN UPS UPS 2. Close the UPS input feeder circuit breaker. 3. If UPS is dual feed, close UPS Bypass input feeder circuit breaker. 4.
9.5 Cold Starting the UPS To start the UPS system when commercial power is not available, perform the following procedure: NOTE: Output to the load will be limited to the available energy in the battery supply when the UPS is operated in this mode. In order to continue suppling and protecting the load, the Bypass and/or Rectifier sources should be made available as soon as possible.
13. Observe the following messages appear sequentially on the PPU status line: WAITING FOR INPUT DC STARTING INVERTER STARTING SYNCING ONLINE The inverter turns on. When the inverter reaches full voltage, UPS output contactor K3 closes supplying power to the critical load in Normal mode. It takes less than 1 minute for the UPS to achieve Normal mode. 14. The UPS is now operating in the Battery mode and the BATTERY status indicator is illuminated. 9.
9.7 Transfer from Bypass to Normal Mode To transfer the critical load to normal mode, perform the following procedure: 1. Press the System Control pushbutton. The System Control screen appears. 2. Select NORMAL or HI -- EFF from the System Control menu. Normal Mode Requested appears on the screen. The UPS switches to Normal mode. If the power processor is not available, the system remains on bypass and an alarm sounds. 3.
9.10 Transfer from Normal to Bypass Mode with UPS Shutdown 1. Transfer critical load to bypass by performing procedure in paragraph 9.6. 2. Press the System Control pushbutton. The System Control screen appears. 3. Toggle PPU OFF from the System Control menu. The PPU status indicates SHUTDOWN. The input, output, and battery contactors open and the PPU is turned off. The bypass source supplies the critical load. WARNING: Power is present inside the UPS and Options cabinets. 9.
9.13 Options Cabinet Maintenance Bypass Transfer To transfer the critical load to Maintenance Bypass, perform the following procedure: 1. Transfer critical load to bypass by performing procedure in paragraph 9.6. 2. Manually set the Options Cabinet Maintenance Bypass Switch to BYPASS, by turning slowly through the TEST position to BYPASS. The input, output, battery and bypass backfeed contactors open and the PPU is turned off. The maintenance bypass source supplies the critical load.
9.16 Using the REMOTE EMERGENCY POWER OFF Switch An UPS Emergency Power Off is initiated by Remote Emergency Power OFF (REPO) pushbutton switch . In an emergency, you can use this switch to control the UPS output. The REPO switch de-energizes the critical load and powers down the UPS immediately, without asking for verification. The UPS, including Bypass, remains off until restarted. 9.16.1 To Use the REPO Switch WARNING: All power to the critical load is lost when this switch is activated.
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Using Features 10.1 General 10 The many standard features of your UPS system provide consistent, economical, and dependable power protection. In addition, you can add available options to enhance the performance of your system. This chapter provides descriptions of the features and options introduced earlier in this manual, but not covered in other chapters.
10.4 Optional Remote Monitor Panel As an option, you can install a Remote Monitor Panel (RMP) to monitor the operation of the UPS system from virtually any location within your facility, up to 500 feet from the UPS. The RMP contains backlit status indicators and a local horn. You can surface-mount an RMP on a desktop, secure to a wall, or place in another convenient location. Figure 10---1 shows an RMP. HORN SILENCE Figure 10 ---1.
The RMP contains a local horn and the following backlit status indicators: NORMAL The UPS is energized (either with utility power or battery backup) and is supplying conditioned power to the critical load. BYPASS The bypass source is supplying the critical load. Usually this means that the UPS is not energized. The load is not protected in Bypass mode, and a horn sounds after 30 seconds. ALARM The UPS system is issuing an alarm.
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Responding to System Events 11.1 General 11 When the UPS system is running in Normal mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to let you know exactly what event caused the change from Normal mode. System events on the UPS can be indicated by horns, lights, messages, or all three. Select Events from the System Event menu on the LCD screen to look at the Active System Events screen.
11.4 System Event Messages When a system event occurs, a message appears on the LCD screen in the UPS Status area. This message is also is written to the Active Events log and may be added to the Events History Log. The messages are divided into four categories: Alarms, Notices, Status, and Commands. The following tables contain the events displayed on the LCD System Events screen of the Control panel.
ALARMS Message Check Inverter Horn Phone Relay Log Indication 1 4 1 HA Service Required Off No 1 HA Condition Cleared 1 No 1 HA Service Required Check K1 OK Check K2 Check K2 OK Check K3 Off 1 Off 1 No 4 No 4 1 1 1 1 HA HA HA HA Check K3 OK Off No 1 HA Condition Cleared 1 4 1 HA Service Required Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off No 4 No 4 No No No No No No No No No 4 No No No 4 No 4 No No No 4 No 4 No 4 No 1 1 1 1 1 1 1 1
ALARMS Message Horn Phone Relay Log Indication Input Phase Rotation Input Phase Rotation OK Inverter DC Link OV Inverter DC Link OV OK Inverter DC Link UV Inverter DC Link UV OK 1 Off 1 Off 1 Off No No No No No No 1 1 1 1 1 1 HA HA HA HA HA HA User Action Required Condition Cleared Service Required Condition Cleared Service Required Condition Cleared Inverter Not Responding Inverter Not Responding OK Inverter Overheating Shutdown Inverter Overheating Shutdown OK Inverter Overheating Warning Invert
ALARMS Message Rectifier Under Voltage Rectifier Under Voltage OK SBM Bypass Failed SBM Bypass Failed OK Scheduled UPS Off Active Horn Phone Relay Log Indication 1 Off 1 Off 1 No No 4 No No 1 1 1 1 1 HA HA HA HA HA Service Required Condition Cleared Service Required Condition Cleared User Action Required Scheduled UPS Off Inactive Scheduled UPS Off/On Active 1 1 No No 1 1 HA User Action Required HA User Action Required Scheduled UPS Off/On Inactive Scheduled UPS On Active 1 1 No No 1 1 HA
NOTICES Message ABS: Battery DCUV ABS: Battery DCUV OK Battery Current Limit Battery Current Limit OK Battery Not Present Battery Not Present Clear Battery Voltage Low Battery Voltage Low OK Building Alarm 1 Building Alarm 1 Clear Building Alarm 2 Building Alarm 2 Clear Building Alarm 3 Building Alarm 3 Clear Building Alarm 4 Building Alarm 4 Clear Bypass is Not Available Bypass Over Frequency Bypass Over Frequency OK Bypass Under Frequency Bypass Under Frequency OK Bypass Over Voltage Bypass Over Voltage O
NOTICES Message Calling Phone #2 Calling Phone #2 OK Calling Phone #3 Calling Phone #3 OK Calling Phone #4 Calling Phone #4 OK Check EPO Reset Check Modem Close Battery Close Battery OK Discharging Battery Discharging Battery OK Emergency Transfer To Bypass Input Over Frequency Input Over Frequency OK Input Under Frequency Input Under Frequency OK Input Over Voltage Input Over Voltage OK Input Under Voltage Input Under Voltage OK Inverter Initializing Maintenance Bypass Off Maintenance Bypass On Output Over
NOTICES Message SBM IO 2 Not Reporting SBM IO Not Reporting OK UPM 1 Not Reporting UPM 1 Not Reporting OK UPM 2 Not Reporting UPM 2 Not Reporting OK UPM 3 Not Reporting UPM 3 Not Reporting OK UPM 4 Not Reporting UPM 4 Not Reporting OK UPS MOB Open UPS MOB Open OK Horn 1 Off 1 Off 1 Off 1 Off 1 Off 1 Off Phone Relay Log No No No No No No No No No No No No 2 2 2 2 2 2 2 2 2 2 2 2 A A A A A A A A A A A A Indication Information Only Condition Cleared Information Only Condition Cleared Information Only Cond
STATUS Message Alarm Lamp Auto Mode Bypass is Available Charger On Charger Off CSB Power Supply on Hi---Eff Mode Inverter On Inverter Off Inverter Under Voltage Inverter Under Voltage OK K1 (Input) Closed K1 (Input) Open K2 (Battery) Closed K2 (Battery) Open K3 (Inverter) Closed K3 (Inverter) Open K5 (Backfeed) Closed K5 (Backfeed) Open Modem OK Notice Lamp On Battery On Bypass PPU Shutdown SBM Bypass Unit Normal UPS Power Supply UPS Power Supply OK Horn No No No No No No No No No 1 Off No No No No No No N
COMMANDS Message Bypass Mode Hi---Eff On Hi---Eff Off Load Off Normal Mode PPU On PPU Off Horn No No No No No No No Phone Relay Log No No No No No No No No No No No No No No Indication A A A A A A A Table Key To Log Column HA --- Event recorded in History and Active Logs. A 11--10 --- Event recorded in Active Log only. Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Communications 12.1 Description 12 This chapter describes the serial communications feature of the Powerware 9330 10 kVA---20 kVA and 25 kVA---40 kVA UPS. One serial communications port on the UPS allows you to connect equipment to view system event information. The following sections describe the serial communications feature, and provide information about connecting hardware, and using terminal mode. 12.
SERIAL PORT (DB--9) NOT USED 1 TXD 2 RXD 3 DSR 4 RETURN 5 Figure 12 ---1. 6 DTR 7 CTS 8 RTS 9 NOT USED Serial Port Pin Assignments Table 12---1. Pin Assignments for Serial Port (DB---9) Pin # Symbol Description Comments 2 TXD Transmit Data Input to UPS 3 RXD Receive Data Output from UPS 4 DSR Data Set Ready 5 RTN Return 6 DTR Data Terminal Ready 7 CTS Clear to Send 8 RTS Ready to Send 12.
12.5 Terminal Mode In Terminal Mode, the user can request the following: NOTE: The brackets ([ ]) in the following bullets indicate standard keyboard characters. To use a key combination, hold down the Escape key and press the indicated letter key. · Display UPS Control Panel by pressing and holding [ESC], then press [V]. · Display Event History by pressing and holding [ESC], then press [H]. · Display Node Bits Setup by pressing and holding [ESC], then press [N].
Figure 12 ---3. Main Screen --- UPS On Battery Mimic Figure 12 ---4. Main Screen --- UPS On Bypass Mimic 12--4 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---5. System Controls Figure 12 ---6. Load Off Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---7. Events --- History Figure 12 ---8. Events --- Active 12--6 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---9. Input Meter Figure 12 ---10. Output Meter Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---11. Bypass Meter Figure 12 ---12. Output Current (Load) Meter 12--8 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---13. Setup Figure 12 ---14. Contrast Adjust Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---15. Date and Time Setup Figure 12 ---16. Serial Port Setup 12--10 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Figure 12 ---17. Versions Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
12.5.2 Event History Log This key sequence prints the entire Event History Log of the UPS at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends with the most recent. Any alarms that occur while the Event History Log is printing are included in chronological order. The Event History Log lists up to 500 system events in chronological order with the most recent event listed last. Figure 12---18 shows a sample Event History Log printout.
Inverter Version 0.97 Machine Control Version 0.99 Comm Server Version 0.98 Display Version 0.
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Remote Notification 13.1 Description 13 Remote Notification provides the user with the option of receiving alarms and notices at a remote location. Remote Notification operates through a standard computer modem. Using the Terminal mode, the user calls the UPS to perform basic monitoring. In the event of a UPS alarm or notice, the user is notified at the remote location. The UPS calls, through the modem, to the user’s computer or pager and leaves a message.
13.2 Remote Notification Features Remote Notification provides the UPS with the capability to utilize a standard off-the-shelf PC modem as a telephone interface. The features provided by this option are as follows: 13--2 · Call out to a remote terminal or pager based on programmable events and alarms. · Four separate, programmable notification groups (phone numbers). · Automatic answering (user configurable) for access to the Terminal mode of the UPS.
13.3 Description of Operation The Remote Notification option performs three basic functions: Call Answer into Terminal mode, Call Out to a remote terminal, and Housekeeping. Remote Notification also allows access to any functions available in the Terminal mode from a remote computer or terminal. 13.3.1 Call Answer When the modem receives a call, the UPS is alerted to wait for a connect signal from the modem.
· The UPS logs a successful notify to the event log when the remote computer or modem answers and leaves an event message with the following format.
13.4 Hardware Requirements The following hardware components are required to connect the Remote Notification function. · Modem: Basic external PC modem supporting the following AT commands. T &F E0 N0 Q0 V0 X0 --------------- &D0 --&K0 --&Q5 --S0=1 --S37=6--&W0 --&Y0 --- Tone dialing. Load factory defaults. Do not echo characters in command state. Handshake only at speed specified by S37. Return result codes in both originate and answer mode. Display result codes as numbers.
13.5 Configuring the Modem The modem must be programmed with the Call Out telephone numbers in order to operate the Remote Notification option. To configure the modem, connect the serial port of a standard PC computer to the modem through the serial cable. Run a terminal emulation program on the computer. Test the connection to the modem by typing [A], [T] and [ENTER]. The modem should respond with either “OK” or “0” (zero).
7. To program a group four number, key in [A], [T], [&], [Z], [3], [=], [xxxxxxx], then press [ENTER]. 8. Confirm that the modem responds with “OK” or “0” (zero). 9. Connect a telephone line to the modem and test the modem by keying in [A], [T], [D], [S], = [0] (zero), then pressing [ENTER]. 10. The modem dials the telephone number stored in step 4. (The number is displayed on the terminal screen as it is dialed.) Repeat steps 5 through 9 as necessary to verify the remaining group telephone numbers. 11.
7. To program a group four number, key in [A], [T], [&], [Z], [3], [=], [xxxxxxx], [,], [,], [,], [yyyyyyy], [#], then press [ENTER]. 8. Confirm that the modem responds with “OK” or “0” (zero). 9. Connect a telephone line to the modem and test the modem by keying in [A], [T], [D], [S], [0] (zero), then pressing [ENTER]. 10. The modem dials the telephone number stored in step 4 or step 5. (The number is displayed on the terminal screen as it is dialed.) Confirm that the pager receives the message.
13.6.1 Default Events The default messages sent are listed in the following table.
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Maintaining the UPS System 14.1 General 14 The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. This design allows authorized service personnel to perform routine maintenance and servicing quickly. You must schedule periodic performance checks of your UPS system to keep it running properly.
Observe these precautions when working on or around batteries: · Remove watches, rings, or other metal objects. · Use tools with insulated handles. · Wear rubber gloves and boots. · Do not lay tools or metal parts on top of batteries or battery cabinets. · Disconnect the charging source prior to connecting or disconnecting terminals. · Determine if the battery is inadvertently grounded. If it is, remove the source of the ground.
14.3 Performing Preventive Maintenance The UPS system requires very little preventive maintenance. However, the system should be inspected periodically to verify that the units are operating normally and that the batteries are in good condition. Perform the following checks DAILY: 1. Check the area surrounding the UPS system. Ensure the area is not cluttered, allowing free access to the unit. 2. Ensure the air intakes (vents on the front) and exhaust opening (on rear of the UPS cabinet) are not blocked.
14.4 Maintenance Training A basic training course, available from Powerware Inc., gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Powerware Corporation Training Coordinator in Raleigh, North Carolina, or call Powerware corporation field service at 1 -- 800 -- 843 -- 9433. 14--4 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Product Specifications 15.1 Model Numbers 15 The UPS systems are housed in freestanding, cabinets with safety shields behind the front panels. The UPS systems are available in 50/60 Hz with various output power ratings.
15.3 UPS System Output 15--2 DC Filtering Ripple voltage less than 0.5% peak to peak UPS Output Capacity 100% rated current at 0.
15.4 Environmental Specifications Operating Temperature 0 to 40˚C without derating. The recommended operating temperature is 25˚C.
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Appendix A --- Customer Information The information in this appendix will help you plan for and install your UPS system.
Table A. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9330---20/10 (Without Options Cabinet) Ratings Basic unit ratings at 0.7 lagging gg g PF load AC Input to UPS Rectifier (0.95min.
Table B. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9330---20/15 (Without Options Cabinet) Units Rating 50/60 Hz KVA KW 15 10.5 INPUT/OUTPUT VOLTAGE 208 Ratings Basic unit ratings at 0.7 lagging gg g PF load AC Input to UPS Rectifier (0.95min.PF) AC INPUT Amps* 3 , 1 gnd A Minimum conductor size (number per ) 40 AWG or kcmil(ea) 8 (1) *(Maximum amps includes full load current plus battery recharge current) AC INPUT DC INPUT Amps 41.
Table D. Ratings & External Wiring Requirements for Powerware 9330 (10 kVA---20 kVA) Options Cabinet INPUT and BYPASS Transformers Ratings 50/60 Hz Basic unit ratings g at 0.7 lagging PF load AC INPUT Voltage Series/ Model 20/10 kVA/KW Input Output 10/7 208 208 27.8 8 20/10 10/7 480 208 12 14 20/10 10/7 600 208 9.6 14 20/15 15/10.5 208 208 41.6 6 20/15 15/10.5 480 208 18 12 20/15 15/10.5 600 208 14.4 12 20/20 20/14 208 208 55.
Table E. Ratings & External Wiring Requirements for Powerware 9330 (10 kVA---20 kVA) Options Cabinet OUTPUT Transformer Ratings 50/60 Hz Basic unit ratings g at 0.7 lagging PF load Voltage kVA/KW Input Output 9.5/6.65 208 208 26.4 10 20/10 9.5/6.65 208 480 11.4 14 20/15 14.25/10 208 208 39.6 8 20/15 14.25/10 208 480 17 12 20/20 19/13.3 208 208 52.7 6 20/20 19/13.3 208 480 22.8 10 Series/ Model 20/10 AC Output from AC Output Transformer OUTPUT to Critical Load (0.
Table G. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9330---40/25 (Without Options Cabinet) Units Rating 50/60 Hz KVA KW 25 17.5 INPUT/OUTPUT VOLTAGE 208 Ratings Basic unit ratings at 0.7 lagging gg g PF load AC Input to UPS Rectifier (0.95min.PF) AC INPUT Amps* 3 , 1 gnd A Minimum conductor size (number per ) 70 AWG or kcmil(ea) 3 (1) *(Maximum amps includes full load current plus battery recharge current) AC INPUT DC INPUT Amps 69.
Table I. INPUT/OUTPUT Ratings & External Wiring Requirements for Powerware 9330---40/35 (Without Options Cabinet) Units Rating 50/60 Hz KVA KW 35 24.5 INPUT/OUTPUT VOLTAGE 208 Ratings Basic unit ratings at 0.7 lagging gg g PF load AC Input to UPS Rectifier (0.95min.
Table K. Ratings & External Wiring Requirements for Powerware 9330 (25 kVA---40 kVA) Options Cabinet INPUT and BYPASS Transformers Ratings 50/60 Hz Basic unit ratings g at 0.7 lagging PF load AC INPUT Voltage AC Input to UPS Rectifier Transformer ((0.95min.PF)) 3 , 1 gnd d A AC INPUT AC Input to UPS Bypass Transformer Full Load Current 3 ,1N Neutral, l 1 gnd d B NOTE: Callout letter Series/ Model 40/25 kVA/KW Input Output 25/17.5 208 208 69.4 40/25 25/17.
Table L. Ratings & External Wiring Requirements for Powerware 9330 (25 kVA---40 kVA) Options Cabinet OUTPUT Transformer Ratings 50/60 Hz Basic unit ratings g at 0.7 lagging PF load Voltage AC Output from AC Output Transformer OUTPUT to Critical Load (0.95min.PF) 3 , 1 Neutral, 1 gnd g D Conductor Series/ Model 40/25 kVA/KW Input Output Output Current (Amps) 23.8/16.6 208 208 66 4 40/25 23.8/16.6 208 480 28.6 10 40/30 28.5/20 208 208 79 3 40/30 28.5/20 208 480 34.
9. Terminals are UL and CSA rated at 90˚C. Refer to Tables N through Q for power cable terminations, and Table R and U for conduit requirements. Drawings 164201300---8 through 164201300---12 show the location of the power cable terminals inside the UPS, Options, and Battery Cabinets. Table N. UPS Cabinet Power Cable Terminations Powerware 9330 (10 kVA---20 kVA) Size of Pressure Tightening Torque Terminal Function Terminal Function Vendor Termination N-M (lb-in.) Entrelec 1.3-1.
Table O. UPS Cabinet Power Cable Terminations Powerware 9330 (25 kVA---40 kVA) Size of Pressure Tightening Torque Terminal Function Terminal Function Vendor Termination N-M (lb-in.) Entrelec 2.5-2.9(22-26) AC Input p to UPS A Phase A 1 --- #14---#0 #14 #0 Rectifier and Bypass Phoenix 3.2-3.7(28-33) (TB2) Entrelec 2.5-2.9(22-26) (Single Input) B Phase B 1 --- #14---#0 #14 #0 Phoenix 3.2-3.
Table P. Options Cabinet Power Cable Terminations Powerware 9330 (10 kVA---20 kVA) Size of Pressure Tightening Torque Terminal Function Terminal Function Vendor Termination N-M (lb-in.) Entrelec 2.5-2.9(22-26) L1 Phase A 1 --- #14---#0 AC Input p to UPS Rectifier Transformer Entrelec 2.5-2.9(22-26) L2 Phase B 1 --- #14---#0 (TB1) Entrelec 2.5-2.9(22-26) L3 Phase C 1 --- #14---#0 Entrelec 2.5-2.9(22-26) AC Input To UPS L1 Phase A 1 --- #14---#0 Bypass Transformer Entrelec 2.5-2.
10. Per NEC article 300-20(a), all three phase conductors must be run in the same conduit. Neutral and ground must be run in the same conduit as the phase conductors. 11. Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one #8 AWG ground conductor.
Table S.
Table T.
Table U.
13. External overcurrent protection is not provided by this product, but is required by codes. Refer to Tables A through M for wiring requirements. If an output lockable disconnect is required, it is to be supplied by designated personnel. 14. Table V lists the maximum rating for input circuit breakers. Table V.
16. Output overcurrent protection and output disconnect switch are to be provided by the user. Table W lists the maximum rating for output circuit breakers satisfying the criteria for both. Table W. Maximum Output Circuit Breaker Ratings Powerware System 9330---20/10 9330---20/15 9330---20/20 9330---40/25 9330---40/30 9330---40/35 9330---40/40 208V 35 60 70 90 110 125 150 Output Voltage Rating 480V 15 25 30 40 45 60 60 600V 15 20 25 30 40 45 50 17.
1. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the control wiring in separate conduit from the power wiring. The wire should be rated at 150 volts, 5 amp minimum. 2. Refer to Tables X, Y, and Z and to Chapters 2, 5 and 6 of this manual for customer interface wiring. Table X.
CSB CUSTOMER INTERFACE CAN H CAN L TERMINAL TB4 RTN EXTERNAL CAN TERMINATION (JUMPER J40) TERMINAL TB5 NOT USED NOT USED EXTERNAL EPO EXTERNAL EPO RTN NOT USED RTN TERMINAL TB7 RELAY #2 RETURN RELAY #2 NO RELAY #2 NC RELAY #1 RETURN RELAY #1 NO RELAY #1 NC TERMINAL TB6 BUILDING ALARM #1 BUILDING ALARM #1 RETURN BUILDING ALARM #2 BUILDING ALARM #2 RETURN BUILDING ALARM #3 BUILDING ALARM #3 RETURN BUILDING ALARM #4 BUILDING ALARM #4 RETURN c TERMINAL TB2 COMMUNICATIONS SERVER BOARD (CSB) REFER TO DRAWIN
CSB CUSTOMER INTERFACE X--- SLOT 2 RIBBON CONNECTOR X--- SLOT 4 RIBBON CONNECTOR (AS400 Slot) X--- SLOT 3 RIBBON CONNECTOR X--- SLOT 1 RIBBON CONNECTOR COMMUNICATIONS SERVER BOARD (CSB) REFER TO DRAWING 164201300--- 8 FOR LOCATION OF CSB DESCRIPTION: DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Table Y. Summary Alarm Relay Contacts 2 1 RELAY 2 3 2 1 RELAY 1 3 CONTACT RATING: Maximum Switched Voltage: 120 VAC Maximum Carrying Current: 5A NOTE: Relays are shown in de-energized state. Relays change state when the UPS is in normal operating mode. DESCRIPTION: DRAWING NO: REVISION: A ---22 G CUSTOMER INTERFACE WIRING INSTALLATION NOTES SHEET: 164201300---2 DATE: 4 of 5 051502 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
3. The Remote EPO feature opens all breakers and contactors in the UPS cabinet and isolates power from your critical load. Local electrical codes may also require tripping upstream protective devices to the UPS. Table Z Remote EPO TB1 3 REMOTE EPO SWITCH (N.C.) TWISTED WIRES (2) TB5 UPS 4 TB2 Remote EPO switch rating is 24 VDC, 1 Amp minimum. NOTE: This switch must be a dedicated switch not tied into any other circuits.
1. The UPS equipment operating environment must meet the size and weight requirements shown in Table AA, according to your UPS system configuration. 2. In the UPS system, the UPS, Options, and Battery cabinets are palleted separately for shipping. 3. Do not tilt cabinets more than 10˚ during handling. 4. Dimensions are in millimeters (inches). Table AA.
6. The basic environmental requirements for operation of the UPS system are: Ambient Temperature Range: 0---40˚C (32---104˚F) Recommended Operating Range: 20---25˚C (68---77˚F) Maximum Relative Humidity: 95%, noncondensing The UPS ventilation requirements are shown in Table AC. Table AC.
BATTERY CABINET (OPTIONAL) UPS CABINET OPTIONS CABINET (OPTIONAL) POWERWARE 9330 (10 kVA---20 kVA) DESCRIPTION: DRAWING NO: REVISION: A ---26 D TYPICAL UPS SYSTEM SHEET: 164201300---4 DATE: 1 of 2 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
BATTERY CABINET (OPTIONAL) UPS CABINET OPTIONS CABINET (OPTIONAL) POWERWARE 9330 (25 kVA---40 kVA) DESCRIPTION: DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
Table AD. UPS System Configurations Oneline Oneline Drawing 164201300---6 Sheet 1 Powerware Model 9330---20/10 9330---20/15 9330---20/20 9330---40/25 9330---40/30 9330---40/35 9330---40/40 Vin / Vout System Type 208/208 Single Module --- Reverse Transfer Table AE.
Table AE.
AC INPUT TO UPS RECTIFIER (SINGLE FEED) AC INPUT TO BYPASS (SINGLE OR DUAL FEED) AC INPUT TO UPS RECTIFIER (DUAL FEED) 3 WIRE A--- B--- C ROTATION 4 WIRE A--- B--- C ROTATION A (See Tables X, Y, and Z) BUILDING ALARMS RS--- 232 GENERAL PURPOSE RELAYS CAN INTERFACE B X--- SLOT INTERFACE REMOTE EPO COMMUNICATIONS SERVER SEE NOTE 1 CB1 MAINTENANCE BYPASS SWITCH OPTIONAL INPUT FILTER INPUT CONTACTOR (K1) RECTIFIER INTERNAL BATTERY CB2 C BATTERY BREAKER FUSE (K2) BATTERY SWITCHES D BACKFEED
I/O X2 H2 H21 H22 H23 GND X1 H33 H32 H31 H3 X3 X0 H1 B H11 H12 H13 C ILSCO 4--POLE GND BLK UPS CABINET CB1 INPUT BREAKER A MAINS IN 480V (208V,600V OPTIONAL) INTER-CABINET WIRING OPTIONAL CABINET MAIN ISO XFMR 1 2 3 4 5 6 A B C 70A MAINS IN GND GND CB3 BYPASS BREAKER X2 H2 H21 H22 H23 A B C X1 H11 H12 H13 BYPASS IN 480V (208V,600V OPTIONAL) OPTIONAL 42 CIRCUIT DISTRIBUTION BYPASS 2 3 4 5 6 A B C 70A H33 H32 H31 H3 X3 X0 H1 GND 1 BYPASS IN ISO XFMR GND N B1 L1 L2
CABINET UPS INTER-CABINET WIRING I/O OPTIONAL CABINET GND A A B B C C MAINS IN 208V MAINS IN GND GND ILSCO 4--POLE GND BLK CB3 BYPASS BREAKER A B C 1 2 3 4 5 6 N A B C BYPASS 70A IN GND BYPASS IN 208/120V OPTIONAL 42 CIRCUIT DISTRIBUTION GND N L1 L2 L3 CB2 OUTPUT BREAKER AC LOADS OUT 208/120V A B C EXT.
I/O INTER-CABINET WIRING CABINET CABINET OPTIONAL GND MAINS IN UPS A A B B MAINS IN C 208V C ILSCO 4--POLE GND BLK GND GND CB3 BYPASS BREAKER A BYPASS IN 208V B C 1 2 3 4 5 6 A B BYPASS IN C 70A GND OPTIONAL 42 CIRCUIT DISTRIBUTION B1 GND 1 B2 2 1 2 N L1 L2 L3 A AC LOADS OUT B 208/120V OR 480V C W/O DISTRIBUTION X0 X21 CB2 OUTPUT BREAKER 2 1 4 3 6 NEUTRAL TO GND BOND H3 X11 X12 X31 X32 N/C 1 7 8 H11 OUTPUT XFMR B 5 11 12 H1 H21 AC LOADS OUT A 3 4 N/
I/O CABINET INTER-CABINET WIRING GND MAINS IN N/C UPS CABINET A MAINS IN A B B C C GND GND ILSCO 4--POLE GND BLK X2 H2 H21 H22 H23 CB1 INPUT BREAKER A X1 H1 B BYPASS IN 480V C (208V,600V OPTIONAL) N H11 H12 H13 MAIN ISO XFMR H33 H32 H31 H3 X3 X0 1 2 3 4 5 6 BYPASS IN A B C 70A N GND GND OPTIONAL 42 CIRCUIT DISTRIBUTION B1 GND N X0 X21 CB2 OUTPUT BREAKER A 2 AC LOADS OUT B 208/120V OR C 480V W/O DISTRIBUTION 2 1 L1 L2 L3 1 4 3 6 H2 H31 EXT.
I/O CABINET INTER-CABINET WIRING X2 H2 H21 H22 H23 GND X1 H1 H11 H12 H13 C MAIN ISO XFMR MAINS IN 480V (208V,600V OPTIONAL) ILSCO 4--POLE GND BLK CABINET CB1 INPUT BREAKER A B UPS H33 H32 H31 H3 X3 X0 1 2 3 4 5 6 A B C MAINS IN MAINS IN 70A GND GND CB3 BYPASS BREAKER A BYPASS IN 208V B C 1 2 3 4 5 6 A B BYPASS IN C 70A GND OPTIONAL 42 CIRCUIT DISTRIBUTION B1 GND 1 B2 2 1 2 N L1 L2 L3 A AC LOADS OUT B 208/120V OR 480V C W/O DISTRIBUTION X0 X21 CB2 OUTPUT BREAK
I/O X2 H2 H21 H22 H23 GND X1 H1 B H11 H12 H13 C ILSCO 4--POLE GND BLK MAIN ISO XFMR H33 H32 H31 H3 X3 X0 1 2 CABINET 3 4 5 6 A B C 150A MAINS IN GND GND CB3 BYPASS BREAKER 150A X2 H2 H21 H22 H23 A B C X1 H1 GND H11 H12 H13 BYPASS IN 480V (208V,600V OPTIONAL) OPTIONAL 42 CIRCUIT DISTRIBUTION UPS CB1 INPUT BREAKER A MAINS IN 480V (208V,600V OPTIONAL) INTER-CABINET WIRING OPTIONAL CABINET BYPASS 1 2 3 4 5 6 A B C BYPASS IN H33 H32 H31 H3 X3 X0 N GND ISO XFMR GND N L1
CABINET UPS INTER-CABINET WIRING I/O OPTIONAL CABINET GND A A B B C C MAINS IN 208V MAINS IN GND GND ILSCO 4--POLE GND BLK CB3 BYPASS BREAKER A B C 1 2 3 4 5 6 N A B C BYPASS 150A IN GND BYPASS IN 208/120V N OPTIONAL 42 CIRCUIT DISTRIBUTION GND GND N L1 L2 L3 CB2 OUTPUT BREAKER AC LOADS OUT 208/120V A B C EXT.
I/O INTER-CABINET WIRING CABINET CABINET OPTIONAL GND MAINS IN UPS A A B B MAINS IN C 208V C ILSCO 4--POLE GND BLK GND GND CB3 BYPASS BREAKER A BYPASS IN 208V B C 1 2 3 4 5 6 A B C 150A GND BYPASS IN N GND OPTIONAL 42 CIRCUIT DISTRIBUTION GND N L1 L2 L3 A AC LOADS OUT B 208/120V OR 480V C W/O DISTRIBUTION 2 1 4 3 6 NEUTRAL TO GND BOND 4 N/C H3 X31 N/C OUTPUT XFMR A B 5 11 12 H1 H21 X12 3 1 7 8 H11 X11 N/C X32 N EXT.
I/O CABINET INTER-CABINET WIRING GND MAINS IN N/C UPS CABINET A MAINS IN A B B C C GND GND ILSCO 4--POLE GND BLK X2 H2 H21 H22 H23 CB1 INPUT BREAKER A X1 H1 B BYPASS IN 480V C (208V,600V OPTIONAL) N H11 H12 H13 MAIN ISO XFMR H33 H32 H31 H3 X3 X0 1 2 3 4 5 6 BYPASS IN A B C 150A N GND GND OPTIONAL 42 CIRCUIT DISTRIBUTION GND N L1 L2 L3 X0 X21 CB2 OUTPUT BREAKER A 2 AC LOADS OUT B 208/120V OR C 480V W/O DISTRIBUTION 1 4 3 6 N AC LOADS N/C H3 X11 N/C X12 X31 X32 N
I/O CABINET INTER-CABINET WIRING X2 H2 H21 H22 H23 GND H1 B H11 H12 H13 C MAIN ISO XFMR MAINS IN 480V (208V,600V OPTIONAL) ILSCO 4--POLE GND BLK CABINET CB1 INPUT BREAKER A X1 UPS H33 H32 H31 H3 X3 X0 1 2 3 4 5 6 A B C MAINS IN 150A GND GND CB3 BYPASS BREAKER A BYPASS IN 208V B C 1 2 3 4 5 6 A B C 150A GND BYPASS IN N GND OPTIONAL 42 CIRCUIT DISTRIBUTION GND N L1 L2 L3 A AC LOADS OUT B 208/120V OR 480V C W/O DISTRIBUTION X0 X21 CB2 OUTPUT BREAKER 2 1 4 3 6 N
UPS CABINET POWER TERMINALS BATTERY BREAKER CB2 MAINTENANCE BYPASS SWITCH (MBS) INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER (CB1) (DUAL INPUT) (A, B, C) SEE SHEET 2 FOR DETAILS AC INPUT TO UPS RECTIFIER AND BYPASS (TB2) (SINGLE INPUT) (A, B, C, N) INTERNAL BATTERIES AC INPUT TO BYPASS (TB2) (DUAL INPUT) (A, B, C, N) AC OUTPUT TO CRITICAL LOAD (TB3) (A, B, C, N) REMOTE BATTERY INPUT GROUND TERMINALS FRONT VIEW NOTE: METAL SHIELD COVERING POWER WIRING TERMINALS AND BATTERY COMPARTMENT MUST BE REMOVED
UPS CABINET POWER TERMINALS INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER (CB1) (DUAL INPUT) AC INPUT TO UPS RECTIFIER AND BYPASS (TB2) (SINGLE INPUT) PHASE A PHASE B PHASE C AC INPUT TO BYPASS (TB2) (DUAL INPUT) PHASE A NEUTRAL PHASE B PHASE C + DC INPUT FROM REMOTE BATTERY --- AC OUTPUT TO CRITICAL LOAD (TB3) PHASE A PHASE B PHASE C NEUTRAL FRONT VIEW DETAIL DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 (10 kVA-- 20 kVA) DRAWING NO: REVISION: A ---42 F SHEET: 164201300---8
UPS CABINET POWER TERMINALS INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER (CB1) (DUAL INPUT) (A, B, C) AC INPUT TO UPS RECTIFIER AND BYPASS (TB2) (SINGLE INPUT) (A, B, C, N) AC INPUT TO BYPASS (TB2) (DUAL INPUT) (A, B, C, N) AC OUTPUT TO CRITICAL LOAD (TB3) (A, B, C, N) POWER WIRING WIREWAY REMOTE BATTERY INPUT LEFT VIEW DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 (10 kVA-- 20 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET CUSTOMER INTERFACE TERMINALS X---SLOT DEVICE INTERFACE PANELS X1 X2 X3 X4 CUSTOMER INTERFACE CONDUIT LANDING PLATE (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT CONNECTIONS (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) SERIAL PORT CUSTOMER CONVENIENCE OUTLET FOR MODEM 120VAC, 0.2 AMP REAR ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT AND REMOTE BATTERY CONNECTIONS (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.
UPS CABINET CUSTOMER INTERFACE TERMINALS CUSTOMER INTERFACE CONDUIT LANDING PLATE (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) COMMUNICATIONS SERVER BOARD (CSB) X---SLOT DEVICES X4 X3 X2 X1 TOP VIEW EXTERNAL BATTERY CABINET POWER CONNECTOR DESCRIPTION: DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET POWER TERMINALS INPUT BREAKER CB1 SEE SHEET 2 FOR DETAILS BATTERY BREAKER CB2 AC INPUT TO UPS RECTIFIER (CB1) (DUAL INPUT) (A, B, C) MAINTENANCE BYPASS SWITCH (MBS) AC INPUT TO UPS RECTIFIER AND BYPASS (TB2) (SINGLE INPUT) (A, B, C, N) SEE SHEET 2 FOR DETAILS AC INPUT TO BYPASS (TB2) (DUAL INPUT) (A, B, C, N) AC OUTPUT TO CRITICAL LOAD (TB3) (A, B, C, N) REMOTE BATTERY INPUT INTERNAL BATTERIES GROUND TERMINALS FRONT VIEW NOTE: METAL SHIELDS COVERING POWER WIRING TERMINALS, BATTERY COMPAR
UPS CABINET POWER TERMINALS INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER (CB1) (DUAL INPUT) PHASE A PHASE B PHASE C AC INPUT TO UPS RECTIFIER AND BYPASS (TB2) (SINGLE INPUT) PHASE A AC INPUT TO BYPASS (TB2) (DUAL INPUT) NEUTRAL PHASE B PHASE C + DC INPUT FROM REMOTE BATTERY --AC OUTPUT TO CRITICAL LOAD (TB3) PHASE A PHASE B PHASE C NEUTRAL DESCRIPTION: LOCATION FRONT VIEW DETAIL OF UPS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Instal
UPS CABINET POWER TERMINALS INPUT BREAKER CB1 AC INPUT TO UPS RECTIFIER (CB1) (DUAL INPUT) (A, B, C) AC INPUT TO UPS RECTIFIER AND BYPASS (TB2) (SINGLE INPUT) (A, B, C, N) AC INPUT TO BYPASS (TB2) (DUAL INPUT) (A, B, C, N) AC OUTPUT TO CRITICAL LOAD (TB3) (A, B, C, N) REMOTE BATTERY INPUT POWER WIRING WIREWAY LEFT VIEW DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: A ---48 D SHEET: 164201300---9 DATE: 3 of 6 053001 Powerware 9330 (10 kVA-
UPS CABINET CUSTOMER INTERFACE TERMINALS X---SLOT DEVICE INTERFACE PANELS X1 X2 X3 X4 SERIAL PORT CUSTOMER INTERFACE ACCESS PANEL CUSTOMER CONVENIENCE OUTLET FOR MODEM 120VAC, 0.2 AMP REAR ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT AND REMOTE BATTERY CONNECTIONS (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET CUSTOMER INTERFACE TERMINALS BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT AND REMOTE BATTERY CONNECTIONS (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF UPS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: A ---50 SHEET: 164201300---9 D DATE: 5 of 6 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET CUSTOMER INTERFACE TERMINALS CUSTOMER INTERFACE ACCESS PANEL COMMUNICATIONS SERVER BOARD (CSB) X---SLOT DEVICES X4 X3 X2 X1 EXTERNAL BATTERY CABINET POWER CONNECTOR DESCRIPTION: DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS OPTIONAL 42 CIRCUIT DISTRIBUTION PANEL TERMINALS (USE SQUARE ---D TYPE QO OR QOB BREAKERS) BYPASS BREAKER AC OUTPUT BREAKER AC INPUT BREAKER MAINTENANCE BYPASS SWITCH (MBS) GROUND TERMINALS DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 (10 kVA-- 20 kVA) DRAWING NO: REVISION: A ---52 SHEET: 164201300---10 D DATE: 1 of 4 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS INPUT OUTPUT TERMINAL STRIP TB1 (SEE SHEET 3 FOR DETAILS) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 (10 kVA-- 20 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS INPUT OUTPUT TERMINAL STRIP TB1 DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 (10 kVA-- 20 kVA) DRAWING NO: REVISION: A ---54 SHEET: 164201300---10 D DATE: 3 of 4 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS CONDUIT ENTRY AREA FOR OUTPUT FROM OPTIONAL DISTRIBUTION PANEL (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) REAR ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT CONNECTIONS (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMNALS POWERWARE 9330 (10 kVA-- 20 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS OPTIONAL 42 CIRCUIT DISTRIBUTION PANEL TERMINALS (USE SQUARE ---D TYPE QO OR QOB BREAKERS) AC OUTPUT BREAKER BYPASS BREAKER AC INPUT BREAKER MAINTENANCE BYPASS SWITCH (MBS) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: A ---56 SHEET: 164201300---11 D DATE: 1 of 4 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS NEUTRAL TERMINALS INPUT OUTPUT TERMINAL STRIP TB1 (SEE SHEET 3 FOR DETAILS) GROUND TERMINALS DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS PHASE DESIGNATION INPUT OUTPUT TERMINAL STRIP TB1 DESCRIPTION: LOCATION OF OPTIONS CABINET TERMNALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: A ---58 SHEET: 164201300---11 D DATE: 3 of 4 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET POWER TERMINALS CONDUIT ENTRY AREA FOR AC INPUT AND OUTPUT CONNECTIONS (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) CONDUIT ENTRY AREA FOR OUTPUT FROM OPTIONAL DISTRIBUTION PANEL (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) DESCRIPTION: LOCATION OF OPTIONS CABINET TERMINALS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
BATTERY CABINET TERMINALS BATTERY BREAKER EXTERNAL BATTERY CABINET POWER CONNECTOR FOR ADDITIONAL BATTERY CABINET CONNECTION DESCRIPTION: DRAWING NO: REVISION: A ---60 LOCATION OF BATTERY CABINET TERMINALS POWERWARE 9330 (10 kVA-- 20 kVA) POWERWARE 9330 (25 kVA-- 40 kVA) SHEET: 164201300---12 F DATE: 1 of 1 111501 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET DESCRIPTION: DRAWING NO: Dimensions are in millimeters and [inches] Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET Dimensions are in millimeters and [inches] DESCRIPTION: DRAWING NO: REVISION: A ---62 F UPS CABINET DIMENSIONS POWERWARE 9330 (10 kVA-- 20 kVA) SHEET: 164201300---13 DATE: 2 of 2 111501 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET DESCRIPTION: DRAWING NO: Dimensions are in millimeters and [inches] Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET Dimensions are in millimeters and [inches] A ---64 DESCRIPTION: UPS CABINET DIMENSIONS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: 164201300---14 REVISION: D DATE: SHEET: 2 of 4 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET Dimensions are in millimeters and [inches] DESCRIPTION: UPS CABINET DIMENSIONS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: 164201300---14 REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
UPS CABINET Dimensions are in millimeters and [inches] DESCRIPTION: UPS CABINET DIMENSIONS POWERWARE 9330 (25 kVA-- 40 kVA) DRAWING NO: 164201300---14 REVISION: A ---66 E DATE: SHEET: 4 of 4 071501 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET DESCRIPTION: Dimensions are in millimeters and [inches] DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET Dimensions are in millimeters and [inches] DESCRIPTION: DRAWING NO: REVISION: A ---68 D OPTIONS CABINET DIMENSIONS POWERWARE 9330 (10 kVA-- 20 kVA) SHEET: 164201300---15 DATE: 2 of 2 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET DESCRIPTION: Dimensions are in millimeters and [inches] DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
OPTIONS CABINET Dimensions are in millimeters and [inches] DESCRIPTION: DRAWING NO: REVISION: A ---70 D OPTIONS CABINET DIMENSIONS POWERWARE 9330 (25 kVA-- 40 kVA) SHEET: 164201300---16 DATE: 2 of 2 053001 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
BATTERY CABINET Dimensions are in millimeters and [inches] DESCRIPTION: DRAWING NO: REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
139.98 [5.5] 38.4 [1.5] 226.4 [8.9] KNOCKOUTS FOR 1/2” CONDUIT (5 PLACES) DESCRIPTION: TYPICAL REMOTE EMERGENCY POWER OFF DRAWING NO: Dimensions are in millimeters and [inches] A ---72 REVISION: SHEET: 164201300---18 G DATE: 1 of 2 051502 Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
122.3 [4.8] 68.5 [2.7] 68.5 [2.7] 91 [3.6] 36.9 [1.5] 48.5 [1.9] 36.9 [1.5] 7 MOUNTING HOLES [0.275] (4 PLACES) Dimensions are in millimeters and [inches] NOTE: Interface wiring and conduit between the Remote Emergency Power Off switch and the UPS are to be supplied by the customer. DESCRIPTION: REMOTE EMERGENCY POWER OFF DIMENSIONS DRAWING NO: 164201300---18 REVISION: Powerware 9330 (10 kVA--40 kVA) Installation and Operation 164201300 REV.
42 [1.65] 150 [5.9] 20 [0.79] 22.23 [0.875] 37.5 [1.5] CABLE EXIT OPENINGS FOR 1/2” CONDUIT (3 PLACES) 125 [4.9] 12.7 4.75 [0.19] X [0.5] MOUNTING SLOTS (6 PLACES) 98.02 [3.9] NOTE: WILL MATCH MOUNTING HOLES ON A SINGLE OR DOUBLE GANG ELECTRICAL BOX. 75 [2.95] 20 [0.79] 51.98 [2.05] 37.5 [1.5] 104.17 [4.1] 62.5 [2.5] 20.83 [0.
LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE PRODUCTS This Warranty applies only to units installed in the Fifty (50) United States of America. Subject to the conditions herein, Powerware Corporation (Powerware) warrants solely to the initial end---user the electronics (the ”Unit”) against defects in material and workmanship for a period of 12 months from the date of equipment start up or 18 months from date of receipt by end user, whichever occurs first.
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