INSTRUCTION MANUAL 25 Ton Gas Log Splitter Model # PS95 Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com, www.powersmartusa.com Toll free: 1-800-791-9458 M-F 9-5 EST Email: support@amerisuninc.
CONTENTS Technical data…...………………………………………………………... General safety rules…….………………………………………………... Specific safety rules for log splitter……...………………………………. Knowing your log splitter……...………………………………………… Assembly ………………………………………………………………… Log splitter preparation…………………………………………………... Starting the log splitter…………………………………………………… Using the log splitter……………………………………………………… Maintenance.
TECHNICAL DATA 25 Ton Gas Log Splitter Model # PS95 Engine: 4 stroke, OHV, single cylinder with forced air cooling system Displacement: 196 cc Fuel tank capacity: 1 gallon 87 octane minimum Splitting force: 25Tons Wedge: 8" Cycle time: 18 Seconds Cylinder: 4.4" Dia. x 19.
GENERAL SAFETY RULES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 232-1195 M-F 9-5 EST before using the log splitter. DANGER: CARBON MONOXIDE Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
Only use log splitter for its intended purposes. Operate only on level surfaces. Allow engine to run for several minutes before using the log splitter. Turn the engine switch to the “OFF” position when the engine is not running. SPECIFIC SAFETY RULES FOR LOG SPLITTER SAFETY WHILE MOVING: 1. Horizontal position. Make sure the log splitter is secured in the horizontal position before moving the log splitter.
14. Operator position: ALWAYS operate the log splitter from the operation zone as shown below. Other positions are unsafe because they can increase the risk of injury from crushing, cutting, flying objects, or burns. 15. Never straddle, reach across or step over the beam while the engine is running and the log splitter is in the horizontal position. You could trip, actuate the controls, and get seriously injured. 16.
KNOWING YOUR LOG SPLITTER 1 2 3 4 5 6 7 8 End plate Wedge Control valve Splitting control lever Cylinder 2" ball coupler Safety chains Support leg 9 10 11 12 13 14 15 16 8 Horizontal lock Pump Tire Engine Hydraulic dipstick Hydraulic tank Vertical lock Tow bar
ASSEMBLY Unpacking 1. Set the shipping crate on a solid, flat surface. 2. Remove the cardboard packaging, leaving the wooden frame intact. Attach tow bar to hydraulic tank 1. Remove the tow bar from wooden frame. 2. Attach tow bar to the frame next to the hydraulic tank. Make sure the support leg is in down position. 3. Secure tow bar with two bolts and nuts to lock in position. 4. Lower the support leg on the end of the tow bar and secure in position with the locking pin. 5.
Secure hydraulic cylinder in ready position 1. Pull the hydraulic cylinder all the way out from its closed position. 2. Secure the cylinder in position with four bolts using the allen wrench provided. 3. Attach the wedge cover to the end of the beam and secure using four bolts. LOG SPLITTER PREPARATION The following section describes steps necessary to prepare the log splitter for use.
To add oil, follow these steps: 1. Make sure the log splitter is on a level surface. 2. Remove the dipstick from the engine. 3. Add oil slowly to bring level to full. 4. To check the oil level: wipe the dipstick with a clean rag. Insert the dipstick into the oil fill opening without screwing in. Remove the dipstick to check the oil mark. 5. Slowly add more oil and repeat step 4 until the oil mark reaches to the top of the dipstick. Do not overfill the crankcase.
WARNING: High fluid pressures and temperatures are developed in hydraulic log splitters. Hydraulic fluid escaping through a pin-hole sized opening can burn or puncture skin, resulting in wounds that could cause blood poisoning, infection, disability, gangrene, amputation, or death. Therefore, the following instructions should be heeded at all times when inspecting or servicing the hydraulic components of the log splitter. NEVER check for leaks with your hand.
If you start to feel sick, dizzy, or weak after the log splitter has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning. Starting the engine To start the engine, perform the following steps: 1. Check the oil, fuel and hydraulic fluid levels. 2. Push the Fuel Valve to “ON” position, moving the fuel valve over to the right as shown. 3. Move the Choke Lever to “START” position by sliding it over to the left. 4. Set the engine switch to the “ON” position. 5.
USING THE LOG SPLITTER WARNING: It is important to select an appropriate worksite and properly set up the log splitter in order to minimize the risk of slips and falls, equipment rolling or tipping over, carbon monoxide poisoning, and accidental fires. Select location Make sure to find a dry level surface with good footing for operation. Stay clear of areas with mud, ice, tall grass, weeds, brush, or snow. Always use the log splitter outdoors, away from air intakes.
Load log Load log onto beam with a cut end against the end plate – positioned for a lengthwise cut. CAUTION: The log splitter is designed only for cutting lengthwise with the grain— NOT for cutting across the grain. This log splitter is designed for cutting logs only up to a maximum of 14” in diameter and 25” long. Larger diameter logs could get stuck on the wedge and longer logs will not fit on the beam.
MAINTENANCE Proper routine maintenance of the log splitter will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule outlined in the chart below. If there are any questions about the maintenance procedures listed in this manual, please call (800) 791-9458 M-F 8-5CT. CAUTION: Never perform maintenance operations while the engine is running.
Changing oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment. 1. Make sure the log splitter is on a level surface. 2. Remove the oil drain bolt. 2 Allow the oil to drain completely. 3 Replace the drain bolt. 4 Remove oil dipstick to add oil. 5 Add 20 fl.oz of oil and replace oil dipstick. 6 Dispose of used oil at an approved waste management facility. Drain bolt Spark Plug 1. Remove the spark plug cable from the spark plug.
After any repair to the tire, do not exceed 30 PSI when filling with air. Pressures higher than 30 PSI can cause the tire and wheel to rupture and explode. Wedge If the wedge becomes dull or nicked, it can be removed and sharpened. Remove the bolts that connect the wedge to the cylinder and beam. Carefully lift the cylinder to allow the wedge to slide forward. The wedge can now be lifted off and sharpened. Changing hydraulic fluid 1. 2. 3. 4. Begin with the cylinder retracted and the engine “OFF.
EXPLODED VIEW & PARTS LIST Log Splitter 19
Item 1 2 3 4 Stock# PS95-001 PS95-002 PS95-003 PS95-004 Description WEDGE COVER BOLT M10x30 BOLT M16x70 WEDGE Qty 1 4 6 1 Item 37 38 39 40 Stock# PS95-037 PS95-038 PS95-039 PS95-040 UPPER BASE PLATE 2 41 PS95-041 LOWER BASE PLATE LOCKNUT M16 BEAM BOLT M12x75 BOLT M10x35 WASHER 10 LOCKNUT M12 STOP BLOCK BOLT M8x30 CYLINDER CYLINDER CONNECTOR VALVE-CYLINDER HOSE UPPER VALVE CONNECTOR VALVE LOWER VALVE CONNECTOR OIL PIPE CLAMP OIL SEAL OIL PLUG HYDRAULIC TANK U PIN LOCKNUT M20 BOLT M20x135 BRACKET BO
Engine 21
Item 1 2 3 4 5 6 7 Stock# 100011264-0003 100056645 100002829 100010181 100004420 100050881 100011260-0005 Description Bolt M6×16 Valve Cover Breather Hose Valve Cover Gasket Rocker Arm Assembly Rocker Arm Base Bolt M6×10 Qty 7 1 1 1 2 1 2 Item 46 47 48 49 50 51 52 Stock# 100004262 100057969 100004522 100003238 100003221 100003123 100003074 8 100007083 Shroud 1 53 100003446 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 100004588 100004585 100004580 100004564 100004600 100002463-0001 100002378 1
Item 91 92 93 94 95 96 97 98 99 Stock# 100011268-0003 100007053 100010040 100011266-0004 100017644 100009503 100007028 100007550 100011459-0003 Description Bolt M6×25 Lower Shield Oil Sensor Bolt M6×20 Oil Seal 25×41.25×6 Flywheel Cooling Fan Starter Cup Nut M14×1.
TWO (2) YEARS LIMITED WARRANTY PowerSmart® is committed to building tools that are dependable for years. Our warranties are consistent with our commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
