INSTRUCTION MANUAL 1000W 2 Stroke Portable Generator Model # PS50 Fuel mix ratio: 50:1 Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.
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CONTENTS Technical data…...………………………………………………………... Introduction………………………………………………………………. Safety information…….………………………………………………... General safety procedures ……....……………………………………… Important safety instructions……………………………………………. Knowing your generator………………………………………………… Generator preparation…………………………………………………... Starting the generator………....………………………………………… Stopping the generator…………………………………………………. Using the generator……………………………………………………... Maintenance……………………………………………………………...
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the generator.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the generator. DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
WARNING: This generator produces heat when running. Temperatures near exhaust can exceed 1500F (650 C). Do not touch hot surfaces. Pay attention to warning labels on the generator identifying hot parts of the machine. Allow generator to cool down after use before touching engine or areas of the generator that become hot during use. CAUTION: Misuse of this generator can damage it or shorten its life. Only use generator for its intended purposes. Operate only on dry, level surfaces.
KNOWING YOUR GENERATOR Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator. 4 5 6 7 8 3 9 10 13 12 2 11 1 1 2 3 4 5 6 7 Air Cleaner – a removable, cleanable, sponge-like element that limits the amount of dirt pulled into the engine. AC Circuit Rest Button – Reset button that protects the generator from AC outlet overload.
GENERATOR PREPARATION The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. Step 1 - ATTACHING THE CARRYING HANDLE 1. 2. 3. 4. Remove the 2 bolts and 2 washers. Place the bolts and washers into the carrying handle.
Step 3 – FILLING THE FUEL TANK WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. • • • • • • • • Do not operate near open flame. Do not smoke near generator. Always operate on a firm, level surface. Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap.
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual, please call (800) 791-9458 Mon-Fri 9-5 EST or email: support@amerisuninc.com for customer service. DANGER: CARBON MONOXIDE. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell.
STARTING THE ENGINE To start the generator, perform the following steps: 1. Unplug all electrical devices from the generator during ignition. Otherwise it will be difficult for the engine to start. 2. Check that the generator is properly grounded (Refer to “GROUND THE GENERATOR”). 3. Check the oil and fuel levels. 4. Turn the fuel valve to the “ON” position. 5. Move the choke lever to the “CLOSE” position. 6. Set the ON/OFF Switch to the “ON” position. 7.
USING THE GENERATOR WARNING: When this generator is used on a building’s wiring system, the generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
connect devices requiring a rated wattage equal to the surge wattage of the generator. This can trip the circuit protectors (circuit breakers).
Ampere Rating Total Length of Cord in feet More Than Not More Than 25 50 100 150 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended Maximum extension cord lengths by power requirement If an overload occurs, shut down the generator. Unplug all electrical devices and wait five minutes. Then, start the unit back up again to get power back. DC Usage This Generator is equipped with a 12V DC receptacle. The 12V DC receptacle is not intended for use to charge automotive batteries.
AIR CLEANER MAINTENANCE Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule in last page. For air cleaner detail: 1. Undo the 2 bolts holding the air cleaner cover in place. 2. Remove the sponge-like elements from the casing. 3. Wipe the dirt from inside the empty air cleaner casing 4. Wash the sponge-like elements in household detergent and warm water.
STORAGE & TRANSPORT PROCEDURES CAUTION: Never place any type of storage cover on the generator while it is still hot. If the generator is being stored for short periods of time (30 to 60 days), add stabilized fuel to the fuel tank until full. NOTE: Filling the tank reduces the amount of air in the tank and helps reduce deterioration of fuel. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the carburetor.
TROUBLESHOOTING Problem Engine will not start. Cause Engine switch is set to "OFF". Fuel valve is turned to "OFF". Choke is open. Engine is out of gas. Engine is filled with contaminated or old gas. Spark plug is dirty. Spark plug is broken. Generator is not on level surface. Air cleaner is dirty. Engine runs but there is no output. Circuit breaker button is off. Solution Set engine switch to "ON". Turn fuel valve to "ON" position. Close the choke. Add mixed gasoline. Change the gas in the tank.
WIRING DIAGRAM 18
EXPLODED VIEW AND PARTS LIST 19
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 STOCK # PS50-001 PS50-002 PS50-003 PS50-004 PS50-005 PS50-006 PS50-007 PS50-008 PS50-009 PS50-010 PS50-011 PS50-012 PS50-013 PS50-014 PS50-015 PS50-016 PS50-017 PS50-018 PS50-019 PS50-020 PS50-021 PS50-022 PS50-023 PS50-024 PS50-025 PS50-026 PS50-027 PS50-028 PS50-029 PS50-030 PS50-031 PS50-032 PS50-033 PS50-034 PS50-035 PS50-036 PS50-037 PS50-038 PS50-039 PS50-040 PS50-041 PS50-042
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
