INSTRUCTION MANUAL 5500W Portable Generator Model # PS46 Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.
CONTENTS Technical data…...………………………………………………………... Introduction………………………………………………………………. Safety information…….………………………………………………... General safety procedures ……....……………………………………… Important safety instructions……………………………………………. Knowing your generator………………………………………………… Generator preparation…………………………………………………... Step 1 Setup wheel kit…………………………………………. Step 2 Add oil…………………………………………………… Step 3 Add gasoline……………………………………………… Step 4 Ground the generator……………………………………. Starting the generator………....
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the generator.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the generator. DANGER: CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
WARNING: This generator produces heat when running. Temperatures near exhaust can exceed 1500F (650 C). Do not touch hot surfaces. Pay attention to warning labels on the generator identifying hot parts of the machine. Allow generator to cool down after use before touching engine or areas of the generator that become hot during use. CAUTION: Misuse of this generator can damage it or shorten its life. Only use generator for its intended purposes. Operate only on dry, level surfaces.
KNOWING YOUR GENERATOR Use the illustrations below to become familiar with the locations and functions of the various components and controls of this generator.
PREPARATION The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. Step 1 - SETUP WHEEL KIT WARNING: This generator is heavy. Assembly procedures may require lifting equipment or two people.
To add oil, follow these steps: 1. Make sure the generator is on a level surface. Tilting the generator to assist in filling will cause oil to flow into engine areas and will cause damage. Keep generator level! 2. Remove the dipstick from the engine. 3. Add oil slowly. Do not overfill. 4. To check the oil level, wipe the dipstick with a clean rag. Insert the dipstick into the oil fill opening without screwing it in. Remove the dipstick to check the oil mark. 5.
Step 4 - GROUND THE GENERATOR WARNING: Failure to properly ground the generator can result in electrocution. Ground the generator by tightening the grounding nut on the front control panel against a grounding wire. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper, brass, or steel-grounding rod that is driven into the earth. Wire and grounding rods are not included in generator contents.
ALWAYS ground the generator before using it (see the “Ground the Generator” portion of the “Generator Preparation” section). • Generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
STOPPING THE GENERATOR TO STOP THE GENERATOR 1. Turn off all electrical devices prior to unplugging them from the generator. Unplugging running devices can cause damage to the generator. 2. Turn the “ON/OFF” switch to the “OFF” position. 3. Turn the fuel valve to the “OFF” (horizontal) position. WARNING: Allow the generator to cool for several minutes before touching areas that become hot during use.
should be listed somewhere on the device or in its instruction manual. If this wattage cannot be found, calculate it by multiplying the Voltage requirement by the Amperage drawn: Watts = Volts x Amperes If these specifications are not available, estimate the wattages requirement of the device by using the chart in next page. When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed.
SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. See below for recommended cords based on the power requirement of the electrical device.
CHECKING THE OIL The oil capacity of the engine crankcase is 37 fl. oz. Check the oil level of the generator according to the Recommended Maintenance Schedule above. The generator is equipped with an automatic shutoff to protect it from running on low oil. This is a critical step for proper engine starting. To check the oil level: 1. Make sure the generator is on a level surface. 2. Clean around oil fill. Remove dipstick and wipe the dipstick with a clean rag.
AIR CLEANER MAINTENANCE Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. Refer to Recommended Maintenance Schedule in last page. For air cleaner detail: 1. Unhinge the clasps at the top and bottom of the air cleaner cover. 2. Remove the sponge-like element from the casing. 3. Wipe the dirt from inside the empty air cleaner casing. 4. Wash the sponge-like element in household detergent and warm water.
6. Screw the spark plug back into the spark plug hole using the spark plug wrench. Do not over-tighten spark plug. Recommended tightening of spark plug is ½ to ¾ of a turn after spark plug gasket contacts spark plug hole. Reinstall the spark plug boot. DRAINING THE FUEL TANK Clean fuel tank each year or before storing the generator for extended periods of time. To drain the fuel tank and carburetor: 1. Turn the fuel valve to the “OFF” position. 2. Remove the fuel line between the fuel valve and carburetor.
HIGH ALTITUDE OPERATION ABOVE 3000 FEET The fuel system on this generator may be influenced by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes higher than 3000 feet above sea level. At elevations above 8000 feet, the engine may experience decrease performance, even with the proper main jet. Operating this generator without the proper altitude kit installed may increase the engine’s emissions and decrease fuel economy and performance.
STORAGE & TRANSPORT PROCEDURES CAUTION: Never place any type of storage cover on the generator while it is still hot. If the generator is being stored for short periods of time (30 to 60 days), add stabilized fuel to the fuel tank until full. NOTE: Filling the tank reduces the amount of air in the tank and helps reduce deterioration of fuel. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the carburetor.
WIRING DIAGRAM 20
EXPLODED VIEW AND PARTS LIST Engine exploded view 21
Engine parts list Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Stock # PS46-001 PS46-002 PS46-003 PS46-004 PS46-005 PS46-006 PS46-007 PS46-008 PS46-009 PS46-010 PS46-011 PS46-012 PS46-013 PS46-014 PS46-015 PS46-016 PS46-017 PS46-018 PS46-019 PS46-020 PS46-021 PS46-022 PS46-023 PS46-024 PS46-025 PS46-026 PS46-027 PS46-028 PS46-029 PS46-030 PS46-031 PS46-032 PS46-033 PS46-034 PS46-035 PS46-036 PS46-037 PS4
Generator exploded view 23
Generator parts list Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Stock # PS46-201 PS46-202 PS46-203 PS46-204 PS46-205 PS46-206 PS46-207 PS46-208 PS46-209 PS46-210 PS46-211 PS46-212 PS46-213 PS46-214 PS46-215 PS46-216 PS46-217 PS46-218 PS46-219 PS46-220 PS46-221 PS46-222 PS46-223 PS46-224 PS46-225 PS46-226 PS46-227 PS46-228 PS46-229 PS46-230 PS46-231 Description Bolt M6×25 Washer Fuel Cap Fuel Tank Screw M6×20 Bolt Circlip Fuel Valve Nut M6 Clamp Panel Shroud Bo
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
