INSTRUCTION MANUAL GAS POWERED CHIPPER SHREDDER Model #PS1130 Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com www.powersmartusa.com Toll free: 1-800-791-9458 M-F 9-5 EST Email: support@amerisuninc.
CONTENTS Technical data…...………………………………………………………... Introduction………………………………………………………………. Safety information…….………………………………………………... General safety procedures ……....……………………………………… Important safety instructions……………………………………………. Symbols…………………………………….…….…….…….………..…. Knowing your chipper shredder……………………….………………… Assembly instruction………………………………………………...….. Operation……………………....………………………………………… Maintenance……………………………………………………………...
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the chipper shredder.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the engine. DANGER: CARBON MONOXIDE Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
IMPORTANT SAFETY INSTRUCTIONS This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Set up precautions Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures. Do not store fuel or other flammable materials nearby. Have multiple ABC class fire extinguishers nearby.
People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is necessary when near the engine’s magneto or recoil starter. Use only accessories that are recommended by POWERSMART for your model. Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment.
Have the equipment serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly. Store equipment out of the reach of children. Follow scheduled engine and equipment maintenance.
SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME Hp Horsepower MIN Minutes Safety Alert DESIGNATION/EXPLANATION Time Precautions that involve your safety. Read the user’s manual To reduce the risk of injury, user must read and understand user’s manual before using this product.
KNOWING YOUR CHIPPER SHREDDER Handle Wheel Locks Fig.
Unpacking Unpack the chipper shredder and all its parts, and compare against the list below. Do not discard the carton or any packaging materials. Please call 1-800-791-9458 or E-mail us at support@amerisuninc.com if any parts are damaged or missing.
ASSEMBLY INSTRUCTION The following section describes steps necessary to prepare the chipper shredder for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the chipper shredder or shorten its lifespan. 1. Slide a Wheel (17) and Flat Washer (19) onto each end of the Axle Assembly (16) at the lower rear of the unit.
4. Install the batten (2) and hopper Flap (3) to the hopper with four flange bolts M8 x 16 (1) in the direction shown in the figure.Pay attention to tighten (See fig.6) Fig.6 5. Install the handle (7) with 4 lock nuts M6 (5) and 4 bolts M6 × 16 (6) to the hopper. The bolt goes through the hopper. To attach the Discharge Bag (55), lift the Discharge Port Cover (22) and attach the Bag onto the discharge port using the rope tie (See fig.7) . Fig.
OPERATION WARNING: Read the entire important safety information section at the beginning of this manual including all text under subheadings therein before set up or use of this product. PRE-START CHECKS Inspect engine and equipment looking for damaged, loose, and missing parts before set up and starting. If any problems are found, do not use equipment until fixed properly.
Checking and Filling Fuel WARNING: TO PREVENT SERIOUS INJURY FROM FIRE: Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before adding fuel. Do not smoke. 1. Remove the fuel tank cap and check fuel level. 2. If the level is too low, refuel the tank, remember adding fuel not over the fuel upper level. WARNING: 1. Gasoline is extremely flammable and is explosive under certain conditions. 2.
STARTING THE ENGINE Before Starting the Engine: a. Inspect the equipment and engine. b. Fill the engine with the proper amount and type of both stabilizer-treated unleaded gasoline and oil. c. Clean debris from discharge area — engine will not start if discharge area is jammed. d. Engage the Wheel Locks on both wheels to prevent Chipper/Shredder movement during use. Manual start 1. Turn the fuel cock to the “ON” position (See fig.11). Fig.11 2. Turn the choke lever to the "START" position.
Fig.16 5. Preheat the engine and push back the choke lever to the "RUN" Position (See fig.16). 6. Move the throttle lever to proper position to make the gasoline engine run at required velocity (See fig.17). Note: Moving the Choke Lever too fast could stall the engine. IMPORTANT: Allow the engine to run at no load for five minutes after each start-up so that the engine can stabilize. Fig.17 CHIPPING AND SHREDDING WARNING: TO PREVENT SERIOUS INJURY: Do not force the Chipper/Shredder.
STOPPING THE ENGINE 1. To stop the engine in an emergency, turn the Engine Switch off. 2. Under normal conditions, use the following procedure: a. Push right the throttle lever to low speed position. Fig.19 b. Push the engine switch to the “OFF” position. Fig.20 c. Set the fuel cock to “OFF” position. Fig.21 NOTICE: Sudden stopping at high speed under heavy load is forbidden, otherwise damage will result.
CLEANING AND STORING 1. After every use and before storing, clean debris out of machine: a. Remove spark plug cap from spark plug. b. Allow engine to cool completely. c. Remove the Lock Nuts and Washers holding the Hopper/Rotor Housing assembly in place (See fig.22). d. Clear all debris out of the Main Housing and discharge port. e. Replace the Hopper/Rotor Housing assembly and secure in place using the Washers and Lock Nuts. 2.
SPARK PLUG MAINTENANCE Spark plug type: BPR6ES (NGK) or NHSP LD F7RTC In order to ensure the engine normal running, gap of the spark plug must be correct and no deposit around the spark plug. Remove the spark plug cap. Clear away dirt around the spark plug base. Dismantle the spark plug with a spark plug wrench. Visually check the spark plug. Clean with a steel brush. If the insulator is damaged, replace the spark plug instead. Measure the spark plug clearance with a feeler.
SHREDDING HAMMER INSPECTION 1. Remove the Bolts , Lock Washers , and Flat Washers securing the circular Access Panel located on the back of the Rotor Housing , then remove the Panel. 2. Inspect the Rectangular Hammers and L-Hammers on the cutting edges for wear or damage. 3. If necessary, have the Hammers replaced by a qualified technician. CHIPPER BLADE INSPECTION 1. Remove the Lock Nuts and Washers securing the Chipper Chute to the Chipper/Shredder. Remove the Chute to gain access to the Chipper Blades.
TRANSPORT&STORAGE CAUTION: Never place any type of storage cover or tarp on the machine while it is still hot. NOTICE: Do not incline the engine so as to avoid fuel’s spill. Spilled fuel or fuel vapor may ignite to cause fire. If the engine is not kept in use for a long time, be sure to store it properly. 1. Make sure the storage area is dry and free of dust. 2. Turn the fuel cock to “OFF” position, set a proper container under the carburetor. 3.
TROUBLESHOOTING problem Engine will not start possible Causes probable Solutions FUEL RELATED: FUEL RELATED: 1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizertreated unleaded gasoline and open fuel valve. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 2. Move Choke to START position. 2. Choke not in START position, cold engine. 3. Clean out ethanol rich gasoline from fuel system. Replace components damaged by ethanol.
problem Engine misfires possible Causes 1. Spark plug cap loose. 1. Check cap and wire connections. 2. Incorrect spark plug gap or damaged spark plug. 2. Re-gap or replace spark plug. 3. Defective spark plug cap. 3. Replace spark plug cap. 4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated unleaded gasoline. Do not use gasoline with more than 10% ethanol (E15, E20, E85, etc.). 5. Diagnose and repair compression. (Use Engine will not start: COMpRESSION RELATED section.
problem possible Causes probable Solutions Chipping action slow, or Engine stalling Branch vibrates and moves excessively when chipping Engine runs but no material is processed 1. Branch diameter too thick. 1. Do not process branches over 3" diameter. 2. Throttle set too low. 2. Adjust throttle to increase Engine speed. 1. Branches are too hard and/or dried out. 1. Material is not suitable for chipping. 2. Chipping blades are dull or damaged. 2. Have qualified technician service Chipper/Shredder.
EXPLODED VIEW AND PARTS LIST 26
Item Stock# Description Qty. Item Stock# 1 PS1130-001 Flange Bolt M8 x 16 4 29 PS1130-029 2 PS1130-002 Batten 1 30 PS1130-030 3 PS1130-003 Hopper Flap 1 31 4 PS1130-004 Hopper 1 5 PS1130-005 Lock Nut M6 6 PS1130-006 7 PS1130-007 8 PS1130-008 9 Description L-Hammer Qty.
Engine explode view and part list 28
Item Stock# Description Qty.
Item Stock# Description 34 11001-Z440110-00A0 GASKET, CRANKCASE 1 35 90502-0912-00 PIN 2 36 15010-Z010130-Q500 DIPSTICK SUBASSEMBLY, OIL 1 37 15030-Z010130-Q500 PLUG SUBASSEMBLY, ENGINE OIL 1 38 11411-Z440410-00A0 COVER, CRANKCASE 1 39 90001-0832-01 BOLT 6 40 11007-Z010110-0000 BOLT, DRAIN PLUG 2 41 90408-Z010110-0000 WASHER, FLAT 2 42 37050-Z010210-0000 PROTECTOR, OIL 1 43 19340-Z010120-0000 SHIELD,LOWER 1 44 90740-Z010110-0000 COLLAR 1 45 35540-Z010410-QG00
Item Stock# Description Qty.
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are consistent with our commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.