INSTRUCTION MANUAL EN 22" 3-in-1 Gas Self Propelled Lawn Mower FR 22 POUCES 3-in-1 Tondeuse Autopropulsée de gaz Model # DB8622SR Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com www.powersmartusa.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.
CONTENTS Technical data…...………………………………………………………... Introduction………………………………………………………………. Safety information…….………………………………………………... General safety procedures ……....……………………………………… Important safety instructions……………………………………………. Knowing your lawn mower……………………………………………… Lawn mower preparation………………………………………………... Operation……………………....………………………………………… Maintenance……………………………………………………………... Storage……………………………………………………………………. Troubleshooting………………………………………………………….
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the lawn mower.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 791-9458 Mon-Fri 9-5 EST before using the engine. DANGER: CARBON MONOXIDE Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the engine exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
IMPORTANT SAFETY INSTRUCTIONS General Operation Read, understand, and follow all instructions on the machine and in the manual(s) before starting. 1. Do not put hands or feet near or under the machine. Keep clear of the discharge opening at all times. 2. Only allow responsible adults, who are familiar with the instructions, to operate this machine. 3. Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blade. Stay behind the handle when the engine is running. 4.
1. Safe Handling of Gasoline 2. To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. 3. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 4. Only use a US EPA approved compliant portable fuel container. 5. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. 6. Never attempt to refuel the lawn mower while indoors. 7.
KNOWING YOUR LAWN MOWER Please use the illustration below to familiarize yourself with the location and function of the components that control of your lawn 15 14 13 12 mower.
LAWN MOWER PREPARATION The following section describes steps necessary to prepare the lawn mower for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5 EST for customer service. Failure to perform these steps properly can damage the lawn mower or shorten its lifespan. UNPACKING Tools required (not included): #2 PH screwdriver, utility knife. Unpack the lawn mower and all its parts, and compare against the list below.
ATTACH LOWER & UPPER HANDLE 1. Loosen two knobs and turn the folded upper tube to match the lower tube, and tighten the knob. 2. Turn the lower tube to an angle that matches the base and tighten with two screws. (Two screws are in the accessories bag.) 3. Lock the cable to the lower handle using cable clip. Cable Clip 4. Insert the recoil starter handle cable into the hook provided on the upper handle. You must engage the start/stop control to release the recoil starter handle.
SIDE DISCHARGE CHUTE To convert mower for side discharge, the grass catcher has been removed and that the rear discharge door is closed. 1. Lift the spring-loaded discharge cover located on the side of the mower. 2. Slide two hooks of the side discharge chute under the hinge pin and lower the spring on the side discharge cover. Caution: Do not attempt to remove the permanently mounted spring loaded side discharge cover at any time. GRASS CATCHER Attach grass catcher 1. Lift mower rear discharge door. 2.
OPERATION GAS AND OIL FILL-UP The engine comes shipped without oil or gasoline. Be sure to add oil and gasoline before starting the engine. 1. Add oil before starting mower for the first time. 2. Service the engine with gasoline as instructed. Warning: Use extreme care when handling gasoline. Gasoline is extremely flammable and its vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish all cigarettes, cigars, pipes and other potential sources of ignition.
1. Gasoline is extremely flammable and is explosive under certain conditions. 2. Refueling in a well-ventilation area with the engine stopped. Do not smoke and allow flames or sparks in the area where gasoline is stored or where the fuel tank is refueled. 3. Do not overfill the fuel tank (there should be no fuel in the filling neck). After refueling, make sure the fuel tank cap is set back securely. 4. Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite.
START THE ENGINE To start the engine, perform the following steps: 1. Check the oil and fuel levels. 2. Press the primer bulb 3 times. 3. Engage the engine Start/Stop Control and simultaneously pull on the recoil starter. Pull on the recoil starter handle slowly until a slight resistance is felt, then pull quickly to start the engine. Return cord gently into the recoil starter. Never allow the cord to snap back. 4. If engine fails to start, repeat step 3.
USING AS SIDE DISCHARGE You should fit the mulching adapter in order to use the side discharge. 1. On the side of the mower, lift the side discharge cover. 2. Slide two hooks of side discharge chute under hinge pin on the side discharge cover. Lower the side discharge cover. Caution: Do not remove side discharge cover at any time. USING AS A REAR BAGGER To use the grass catcher to collect clippings while you are operating the mower. 1.
MAINTENANCE Proper routine maintenance of this mower will help prolong the life of the machine. Always observe safety rules when performing any maintenance. The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full valve from warranty, operator must maintain the lawn mower as instructed here. Changing of engine-governed speed will void engine warranty. All adjustments should be checked at least once each season.
1. Make sure the lawn mower is on a level surface. 2. Clean around oil fill. Remove dipstick and wipe the dipstick with a clean rag. Insert the dipstick into the oil fill opening without screwing in. Remove the dipstick to check the oil mark. Add oil if the oil mark covers less than one half of the dipstick. 3. Slowly add more oil and repeat step 2 until the oil mark reaches to the top of dipstick. Do not over fill the crankcase. 4. Reinstall oil dipstick.
6. Screw the spark plug back into the spark plug hole using the spark plug wrench. Do not over-tighten spark plug. Recommended tightening of spark plug is ½ to ¾ of a turn after spark plug gasket contacts spark plug hole. Reinstall the spark plug boot.
STORAGE CAUTION: Never place any type of storage cover or tarp on the MOWER while it is still hot. If the MOWER is being stored for extended periods of time (30 days or more), drain fuel tank and carburetor bowl. When storing the mower for extended periods of time: 1. Start the engine and run it until the tank, carburetor bowl and fuel line are completely empty and the engine stalls. 2. Change the oil after each season. 3. Remove the spark plug. Use an oil-can to fill the cylinder with approx. 2 ml of oil.
TROUBLESHOOTING Problem Cause Engine start/stop lever disengaged. Spark plug wire disconnected. Fuel tank empty or stale fuel. Engine not primed. Faulty spark plug. Blocked fuel line. Solution Engage engine start/stop lever. Connect spark plug wire. Fill tank with clean, fresh gasoline. Press primer bulb. Clean, adjust gap, or replace. Clean fuel line. Wait a few minutes to restart, do not Engine flooded. prime. Spark plug wire loose. Connect and tighten spark plug wire. Clean fuel line.
EXPLODED VIEW AND PARTS LIST 21
Item Stock# Description Qty Item Stock# Description Qty 1 303190311 Engine 1 39 203050340 Adjustment handle 1 2 303020627 Bolt M8x25 3 40 303160471A Advance gear left 1 3 203050381 Side discharge deflector 1 41 303020625 Tapping screw ST6.
Engine explode view and part list 23
Item Stock # E01-1 11310-Z3C0110-00A0 E01-2 E01-3 E01-4 E01-5 E01-6 E01-7 90682-Z240110-0000 90682-Z030210-0000 90103-0410-51 11321-Z2P0110-0000 11337-Z2P0110-0000 90007-0512-A1 E01-8 11333-Z2P0110-0000 E01-9 16061-Z2P0110-00A0 Description CRANKCASE SUBASSEMBLY.
THREE (3) YEARS LIMITED WARRANTY PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are consistent with our commitment and dedication to quality. THREE (3) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of three (3) years from date of purchase.
