INSTRUCTION MANUAL EN 80V 24 inch Cordless Snow Blower FR Souffleur de neige sans fil 80V 24 Pouces ES Soplador de nieve inalámbrico 80V 24 Pulgadas Model # DB2805 Have product questions or need technical support? Please feel free to contact us! Website: www.Amerisuninc.com www.PowerSmartUSA.com Toll free: 1-800-791-9458 Mon-Fri 9-5 EST Email: support@amerisuninc.
TABLE OF CONTENTS Technical data…...………………………………………………………... 3 Introduction………………………………………………………………. 4 Safety samples…….………………………………………………... 4 Training ………....……………………………………… 6 Knowing your snow blower……………………….……………………… 9 Assembly ……….……………………………………………. 10 Operation……………………....………………………………………… 13 Maintenance……………………………………………………………... 19 Troubleshooting……………………………………………………..……..
INTRODUCTION Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. PowerSmart® reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the snow Blower.
SYMBOL INSTRUCTION This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Safety Alert Indicates a potential personal injury hazard. Eye Protection Always wear safety goggles or safety glasses with side shields and a full-face shield when operating this product. Ear Protection For protection against injury, wear ear defenders.
Wet Conditions Alert Do not expose to rain or use in damp locations. V Ingress Protection Degree Volt A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power min Minutes Time Direct Current Type or a characteristic of current IPX4 Protection from splashing water Voltage WARNING: To ensure safety and reliability, all repairs should be performed by a qualified service technician.
PREPARATION • • • • Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects. Do not operate the equipment without wearing adequate winter garments. Avoid loose-fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces. Never attempt to make any adjustments while the motor is running (except when specifically recommended by manufacturer).
CLEARING A CLOGGING DISCHARGE CHUTE Hand contact with the rotating auger assembly inside the discharge chute is the most common cause of injury associated with snow blowers. Never use your hand to clean out the discharge chute. To clear the chute: • • • SHUT THE MOTOR OFF! Wait 10 seconds to be sure the auger assembly blades have stopping rotating. Always use a clean-out tool, not your hands.
KNOWING YOUR SNOW BLOWER Please use the illustration below to familiarize yourself with the location and function of the components that control of your snow blower.
ON/OFF Located on the left of the panel,the ON/FF button must be pressed down before motor can be started. Auger Control Trigger Located on the left side of the handle, the Auger Control Trigger is used to engage and disengage the augers. Squeeze the Auger Control Trigger to engage the augers; release to disengage the augers. Drive Control Trigger Located on the right side of the handle, the Drive Control Trigger is used to engage and disengage the drive wheels.
Unpacking • Grasp the rear handle and the front part of the product at the same time to carefully lift the tool up and out of the carton. Remove any other accessories from the carton. Make sure that all items listed in the packing list are included. Unpack the snow blower and all its parts and compare against the list below. 1. Snow Blower 2. Discharge Chute Assembly 3. (Qty. 2) one set of Skid Shoes with attaching hardware 4. Two tires with dowel pins. 5. Battery Pack 6. Charger 7. Owner’s Manual 8.
Fig.3 Step 3: Installing The Chute Assembly 1. Insert Lower Discharge Chute/Support Tube Assembly into the designated Chute opening for the Lower Discharge Chute, while inserting the Support Tube into the designated base of the Frame. (See Figure 4). 2. Secure Support Tube to base with (2) Screws and nuts provided Fig.4 Step 4 : Skid Shoes Installation and Adjustments 1. Locate the set of skid shoes from parts bag and remove the bolts. 2.
4. Place a spacer board on the ground underneath the auger shave plate between the skid shoes. The thickness of the board should be the same as the height above the ground you wish to raise the auger shave plate. The skid shoes should not touch the board. 5. With the two nuts loose allow the skid shoe to slide to the ground then tighten the nuts to secure the skid shoe. Fig.5 OPERATION WARNING: Do not allow familiarity with this product to make you careless.
To Remove Battery Pack 1. 2. 3. Remove safety key. Press and hold the battery latch button at the bottom of the battery pack. Remove battery pack from the product. Fig.8 NOTICE: Make sure that the latch on the snow blower snaps into place and that the battery pack is secured to the unit before starting operation. To Start Snow Blower 1. Install the battery pack to snow blower. 2. Insert safety key and close cover. 3.
Drive Trigger Fig 10 Adjusting the Chute The chute can be adjusted to change both the direction and the distance of the discharged snow to assist you in moving snow away from one area and placing it in another. The throwing distance of the snow blower is adjusted by moving the handle on the panel. 1. Moving handle to forward and reverse on the panel to adjust the deflector degree. (Fig.11) Fig.11 The direction of snow removal can be adjusted up to 180°. 1.
WARNING: Do not force the chute so far forward that a gap appears between the deflector and the chute itself. Snow or other debris could be thrown through the gap and back at the operator, resulting in serious personal injury. WARNING: Do not adjust the chute deflector while the bail switch is engaged. Always release the bail switch before adjusting the chute deflector. Panel Control WARNING! AVOID INJURY. Read and understand the entire safety section before proceeding.
Battery Charge Level Indicator The battery pack are equipped with a push button for checking the charge level. Simply press the push button to read off the battery charge level from the LEDs of the battery indicator: Lights Light Indicators 1 Light On The battery is at 25% capacity and requires charging. 2 Lights On The battery is at 50% capacity and requires charging soon. 3 Lights On The battery is at 75% capacity. 4 Lights On The battery is at full capacity.
OPERATING TIPS DANGER: Never use a snow blower on frozen lakes, rivers, or similar surfaces. Death or serious injury could occur if the ice breaks. DANGER: Never use the snow blower on a rooftop or other unstable surface, which can result in death or serious personal injury. WARNING: Do not use snow blower on ice, which can cause the operator to slip and fall, resulting in possibly serious personal injury. WARNING: Do not wear loose clothing, scarves, or jewelry.
MAINTENANCE WARNING: To avoid serious personal injury, always remove the battery pack from the snow blower before cleaning or performing any maintenance. WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician. NOTICE: Periodically inspect the entire product for damaged, missing, or loose parts such as screws, nuts, bolts, caps, etc.
AUGER OR IMPELLER JAMS WARNING! The auger and impeller rotate at fast speeds which can cause harm or even amputation to a person's body parts. Even if you do not see the auger or impeller rotating, it may start at any time if the machine is running.Remove the Safety Key before cleaning the jams.The chute clean-out tool is fastened to the upper tube with mounting clips. 1. Always turn OFF the machine before attempting to clear any clogs or jams. 2.
3. Remove (Qty. 4) hex nuts and remove big bottom plate. 4. Separate the belt from the drive pulley as shown in step 4. 5. Remove the auger belt from bottom as shown in step 5. Step 4 Step 5 AUGER BELT INSTALLATION WARNING! Entanglement Hazard – Before performing any service procedures, make sure the battery is off to ensure the machine cannot accidently start. 1. Insert belt and install to the small pulley as shown in step 1. 2. Press the belt on the small pulley as shown in step 2. Step 1 Step 2 3.
AUGER BELT AND RELATED COMPONENT INSPECTION When replacing your snow blower auger belt, it is important to determine the cause of the failure (if applicable) and take corrective action to avoid repeated failure. Inspect the belt: • Correct size and type • Fraying or peeling apart • Missing pieces • Cracks and tears • Burning • Uneven wear patterns • General damage • Foreign material on belt, oil, grease, dirt etc.
EXPLODED VIEW AND PARTS LIST Panel Assembly Part Stock# Description Qty Part Stock# Description 1 303020240 Hex Flange Bolt M8x20 4 2 303160873 Lower Handle 3 303020140 4 20 303030077 Flange Lock Nut M8 4 1 21 203050637 2805 Panel 1 T-Screw M8×50 4 22 203010876 PC Board Fixed Back Cover 1 303043010 Concave pad 8 4 23 301013039 PC Board 1 5 203021419 Knob 4 24 203010877 PC Board Fixed Front Cover 1 6 303030097 Nromal Nut M8 4 25 203070126 Control Handle A
Chute Assembly Part Stock# Description Qty Part Stock# Description 1 303020275 Helx Bolt M8×40 2 2 303041022 Spring Washer 8 3 303042023 Flat Washer 8 4 303080523 Chute Support Tube 5 303020503 Hex Flange Bolt M6×35 6 303160791 Flange Lock Nut M6 7 303181245 8 17 303160836 Chute Steering Motor Gear 1 2 18 303020165 Square Bolt M8×30 1 2 19 303071053 Chute Steering Fixing Plate 1 1 20 306110004 Self-plugging Rivet 6×12 3 2 21 303030077 Flange Lock Nut M8 1
Frame Assembly 25
Part Stock# Description Qty Part Stock# Description 1 303020248 Hex Flange Bolt M6×12 4 2 203050513 Big Bottom Plate 3 303240647 4 25 203010907 Right Bracket 1 1 26 303160838 Auger Motor Casing 45# 1 Controller 147×150×17 1 27 303160658 DB7004 Small Pulley Wheel 1 303043068 Flat Washer 4 2 28 303043069 Flat Washer 6 1 5 303010026 Screw 4.
AUGER HOUSING ASSEMBLY 27
Part Stock# Description Qty Part Stock# Description Qty 1 303020245 Hex Flange Bolt M8×14 6 29 303181158 Auger Welded 1 2 D00000690 Bearing Seat 2 30 303030076 Flange Normal Nut M8 4 3 203060013 Plastic Bearing 2 31 303071330 24" Shovel 1 4 203050109 Auger Spacer 2 2 32 303020542 Square NeckBolt M8×14 4 5 203060012 Auger Sleeve 8 33 303181292 Auger Hosuing Welded 1 6 303180409 Right Auger Welded 2 34 303020166 Square Neck Bolts M8×18 4 7 203050108 Au
TWO (2) YEARS LIMITED WARRANTY PowerSmart is committed to building equipment that will provide years of dependable service. Our warranties are consistent with our commitment and dedication to quality. TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE. PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.