PM2000i and PM2200i Portable Generator Owner’s Manual 002318 MODEL:________________________ SERIAL:________________________ DATE PURCHASED:______________ WARNING This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209a) Register your Powermate product at: www.powermate.
Table of Contents Section 1 Introduction and Safety 1 Introduction ..................................... 1 Safety Rules .................................... 1 Safety Symbols and Meanings ........ 1 Exhaust and Location Hazards ....... 2 Electrical Hazards ........................... 3 Fire Hazards .................................... 3 Standards Index .............................. 3 Section 4 Maintenance and Troubleshooting ..........................13 Maintenance ..................................
Section 1 Introduction and Safety Introduction Thank you for purchasing a Powermate product. This unit has been designed to provide high-performance, efficient operation, and years of use when maintained properly. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. (000001) WARNING Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury.
WARNING DANGER The exhaust system must be properly maintained. Do not alter or modify the exhaust system as to render it unsafe or make it noncompliant with local codes and/or standards. Failure to do so will result in death or serious injury. (000179a) Injury and equipment damage. Do not use generator as a step. Doing so could result in falling, damaged parts, unsafe equipment operation, and could result in death or serious injury. (000216) WARNING CAUTION DANGER Electrocution.
Electrical Hazards WARNING DANGER Electrocution. Contact with bare wires, terminals, and connections while generator is running will result in death or serious injury. (000144) Fire risk. Fuel and vapors are extremely flammable. Do not operate indoors. Doing so could result in death, serious injury, or property or equipment damage. (000281) WARNING DANGER Electrocution. Water contact with a power source, if not avoided, will result in death or serious injury. Explosion and fire risk.
Section 2 General Information and Setup 13 14 15 12 002319 19 16 18 17 002320 Figure 2-1. Features and Controls TABLE 1. Generator Components 4 10 1 Off/Run/Choke Switch 2 Economy Switch 3 120V, 20A Receptacle 4 Circuit Protector (if equipped) 5 Parallel Outlets 4 6 Grounding Location 7 1.
Emissions The United States Environmental Protection Agency (US EPA) (and California Air Resources Board (CARB), for engines/equipment certified to California standards) requires that this engine/equipment complies with exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. For emissions warranty information, please reference the included emissions warranty.
Connection Plugs Economy Switch 120 VAC, Duplex Receptacle The 120 Volt outlet is overload protected by the 15 Amp push button circuit protector. See Figure 2-3. Each receptacle will power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to 1600 watts (1.6 kW) for the PM2000i and up to 1700 watts (1.7 kW) for the PM2200i.
NOTE: Continuous tripping of the circuit protector may cause damage to generator or equipment. Push the button of the protector to reset the circuit protector. Remove Contents from Carton 1. Open carton completely by cutting each corner from top to bottom. 2. Remove and verify carton contents prior to assembly. Carton contents should contain the following: TABLE 3. Accessories Item 002542 Figure 2-6. Remove Side Cover Qty.
001112 001792 Figure 2-8. Safe Operating Range Figure 2-9.Fuel Cap 7. Remove dipstick and verify oil level is within safe operating range. NOTE: Verify oil level often during filling process to ensure overfilling does not occur. 8. Install oil fill cap/dipstick and hand-tighten. 9. Replace side cover and screws. 4. Turn cap slowly to remove. 5. Slowly add recommended fuel. Do not overfill. NOTE: Fill to red insert inside filler neck. See Figure 2-10. 6. Install fuel cap. 7.
Section 3 Operation Operation and Use Questions Call Powermate customer service at 1-800445-1805 with questions or concerns about equipment operation and maintenance. Before Starting Engine 1. Verify engine oil level is correct. 2. Verify fuel level is correct. 3. Verify unit is secure on level ground, with proper clearance and is in a well ventilated area.
Wattage Reference Guide is provided to assist in determining how many items the generator can operate at one time. NOTE: All figures are approximate. See data label on appliance for wattage requirements.
5. See Figure 3-2. When engine starts, rotate Off/Run/Choke dial to RUN (2). Choke operation is reduced as Off/Run/Choke dial is rotated towards RUN. NOTE: If engine fires, but does not continue to run, rotate the Off/Run/Choke dial to OFF and repeat starting instructions. IMPORTANT NOTE: Do not overload generator or individual panel receptacles. See Figure 3-3. If an overload occurs, the overload LED (A) will illuminate and AC output ceases. To correct, see Generator Status Lights.
Parallel Operation For output power up to 3200W, two PM2000i inverters or, for output power up to 3400W, two PM2200i inverters can operate in parallel using Powermate’s Parallel Kit (optional). See the Parallel Kit Operator’s Manual or contact an IASD. NOTE: All connections to the parallel kit should be made while both inverters are turned off and all loads disconnected. 1. Make sure the Engine Economy Switch is in the same position on both generators. 2.
Section 4 Maintenance and Troubleshooting Maintenance Preventive Maintenance Regular maintenance will improve performance and extend engine/equipment life. The manufacturer recommends that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing.
. 7. Replace oil fill cap and hand-tighten. NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point. SAE 30 10W-30 Change Engine Oil Synthetic 5W-30 WARNING 000399 Inspect Engine Oil Level WARNING Risk of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or serious injury. (000139) Inspect engine oil level prior to each use, or every 8 hours of operation. 1. Place generator on a level surface. 2.
9. To check oil level, remove funnel and insert dipstick into oil filler neck without screwing it in. See Figure 4-2. 10. Remove dipstick and verify oil level is within safe operating range. NOTE: Verify oil level often during filling process to ensure overfilling does not occur. 11. Replace oil fill cap and hand-tighten. 12. Wipe up any spilled oil. 13. Replace side cover and screws. 14. Properly dispose of oil in accordance with all applicable regulations.
4. Replace the screens, and retainer, and secure with clamp. 002352 Figure 4-7. Spark Arrestor Screen Valve Clearance IMPORTANT NOTE: If uncomfortable about doing this procedure, or the proper tools are not available, take generator to the nearest service center to have valve clearance adjusted. Check valve clearance after the first fifty-hours of operation. Adjust as necessary. • Intake — 0.10 ± 0.02mm (cold), (0.004" ± 0.001" inches) • Exhaust — 0.10 ± 0.02mm (cold) (0.004" ± 0.
Troubleshooting PROBLEM CAUSE CORRECTION Engine won't start. 1. 2. 3. 4. 5. PowerDial turned off. Out of fuel. Defective spark plug. Plugged fuel filter. Defective or stuck PowerDial assembly. 6. Incorrect engine oil level. 7. Defective ignition coil. 8. Fuel cap vent OFF. 9. Carb is flooded. 10. Throttle plate closed. 1. Turn on PowerDial. 2. Fill fuel tank. 3. Replace spark plug. 4. Replace fuel and fuel filter. 5. Contact IASD. 6. Check/fill engine oil. 7. Contact IASD. 8. Turn fuel cap vent ON. 9.
Part No. 0L2892 Rev. C 12/02/2016 ©12/1/16 Powermate, LLC. All rights reserved. Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Powermate, LLC. Powermate, LLC S45 W29290 Hwy. 59 Waukesha, WI 53189 1-800-445-1805 www.powermate.
