Product Manual

ManualsBrandsPowerex ManualsScrollSES 5-HP 13-Gallon Oil-Less Enclosed Scroll Air Compressor (208V 3-Phase 116 PSI)

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product

described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in

personal injury and/or property damage! Retain instructions for future reference.

Powerex • 150 Production Drive • Harrison, OH 45030 • USA

1-888-769-7979 • www.powerexinc.com

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2 HP - 5 HP Scroll Enclosure Air Compressors

IN188614AV 1/14

Description

GENERAL

The Powerex Oilless Rotary Scroll Air Compressor has advanced

scroll compressor technology through the development of a

completely oilless compressor. The Powerex Scroll Compressor

offers a dynamically balanced air end which insures vibration-

free operation. The rotary design permits a continuous 100%

duty cycle.

Other standard features on the Powerex Scroll Compressor

include: a Magnetic Starter, Motor Overload Protection, a High

Temperature Shutdown Switch, an Air Cooled Aftercooler and

a Single Phase or Three Phase 4 Pole ODP motor.

Safety Guidelines

A SEPARATE SAFETY BOOKLET IS PROVIDED ALONG WITH

THIS MANUAL. READ AND UNDERSTAND The SAFETY

BOOKLET. This manual contains information that is very

important to know and understand. This information is

provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS.

To help recognize this information, observe the following

symbols. MAKE SURE EVRYONE OPERATING OR SERVICING

THE COMPRESSOR READS AND UNDERSTANDS ALL The

INFORMATION PROVIDED.

Danger indicates an imminently

hazardous situation which, if not avoided,

WILL result in death or serious injury.

Warning indicates a potentially

hazardous situation which, if not avoided,

COULD result in death or serious injury.

Caution indicates a potentially

minor or moderate injury.

Installation

INSTALLATION SITE

1. The scroll compressor must be located in a clean, well lit

and well ventilated area.

2. The area should be free of excessive dust, toxic or

ﬂ ammable gases, moisture, water, and direct sunlight.

3. Never install the compressor where the ambient

temperature is higher than 104

F or where humidity is

high.

4. Clearance must allow for safe, effective inspection

and maintenance. 20 inches of clearance for sides is

recommended.

Speciﬁ cations

Product SES Series Powerex Simplex Air Compressors

Performance

Speciﬁ cations

See Page 2

Lubrication Grease-ﬁ lled Bearing

Operating

Voltages

1Ø 230 Volts, 60 Hz; 230 Volts, 50 Hz

3Ø 208-230/460/575 Volts, 60 Hz

Compression Cycle Scroll

Motor Overload

Protection

IEC Motor Overload Relay

Pressure Settings Cut-In: 95 psig Cut-Out: 115 psig

Cut-In: 115 psig Cut-Out: 145 psig

(High Pressure Unit)

Overpressure

Protection

ASME Safety Valve Factory Set and Sealed

Outlet Air

Connections

3/8 inch NPT

Tank Size 13 Gallon ASME Rated 175 psig

California Ordinance

462 (L) (2)

Meets Requirements of this Ordinance

Tank Isolation Standard All Units

Drive 3V Belt

Control Panel UL508A Listed

Summary of content (16 pages)

PAGE 1
2 HP - 5 HP Scroll Enclosure Air Compressors Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
PAGE 2
HP - 5 HP Scroll Enclosure Air Compressors Compressor Specifications Model SES02 SES12 HP Phase Voltage SES03 Air Delivery (CFM) Compressor Speed (RPM) Discharge Temp. 1Ø 3Ø 1Ø 3Ø 1Ø 230 208 - 230 / 460 / 575 230 208 - 230 / 460 / 575 230 See wiring diagram for amp rating SLAE03EB SLAE03EB Pressure Switch Pressure Switch Pressure Switch 95 - 115 (115 - 145 optional) 95 - 115 (115 - 145 optional) 95 - 115 (115 - 145 optional) 6.0 @ 100 PSIG and (4.6 @ 145 PSIG) 8.
PAGE 3
2 HP - 5 HP Scroll Enclosure Air Compressors 10. Check the operation of the pressure switch by opening the outlet valve and confirming the compressor starts at approximately 95 psig for low pressure units and 115 psig or high pressure units. Operation BEFORE START UP 1. Make sure all safety warnings, labels and instructions have been read and understood before continuing. 2. Remove any shipping materials, brackets, etc. 3. Confirm that the electric power source and ground have been firmly connected. 4.
PAGE 4
39 20.00 7 8 35 27 4 31 32 33 41 42 43 34 11 28 52 10 30 25 26 21 16 17 50 51 23.15 20 37 38 49 3 22 5 18 15 36 54 46 53 19 MAIN POWER INLET 3/8 INCH FNPT AIR OUTLET 4 X DIA 0.
PAGE 5
2 HP - 5 HP Scroll Enclosure Air Compressors Ref. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Air end (low pressure) (high pressure) 13 gallon tank Unit base Front panel Right panel Back panel Top panel Utility panel Internal duct Left panel Maintenance panel 1 Inside panel Pump base Mounting foot “H” support Inlet filter assembly Filter element Motor pulley 2HP (low pressure, 2-3V4.45) 2HP (high pressure, 2-3V3.
PAGE 6
39 20.00 7 8 35 27 4 31 32 33 41 42 43 34 11 28 52 10 30 25 26 21 16 17 50 51 23.15 20 37 38 49 3 22 5 18 15 36 54 46 53 19 MAIN POWER INLET 3/8 INCH FNPT AIR OUTLET 4 X DIA 0.
PAGE 7
2 HP - 5 HP Scroll Enclosure Air Compressors Ref. No.
PAGE 8
2 HP - 5 HP Scroll Enclosure Air Compressors Maintenance Schedule (see Pump Manual for “How To” Instructions) Operating Hours Item Action needed 500 2500 5000 Receiver Drain moisture Daily Cartridge Filter Clean, Replace ● Ventilation Screen Clean ● Blower Fan Clean ● Fan Duct Clean ● Compressor Fins Clean ● 10,000 20,000 Remarks If equiped with an Electric Drain, test daily ▲ Part # ST073921AV ▲ Compressor (Every 5000 hours for 145 psig units) Regrease ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
PAGE 9
2 HP - 5 HP Scroll Enclosure Air Compressors Maintenance Log Date Maintenance Required Maintenance Performed 9
PAGE 10
2 HP - 5 HP Scroll Enclosure Air Compressors Electrical Diagram - Single Phase Units 230 Volts Figure 3 10
PAGE 11
2 HP - 5 HP Scroll Enclosure Air Compressors Electrical Diagram - Three Phase Units 208 - 230 - 460 - 575 Volts Figure 4 11
PAGE 12
2 HP - 5 HP Scroll Enclosure Air Compressors 6 MSX CR1 4 OLX 2 TR1 5 L1 L2 L3 PS1 GND 3 Figure 5 DK699800AJ 1 Scroll Electrical Panel Replacement Parts Key # Model SES02082 208V,3P SES02083 230V,3P SES02084 460V,3P SES12086 230V, 1P SES03082 208V,3P SES03083 230V,3P HP 2 1 2 3 4 5 6 Motor Starter / Overload Relay Control Transformer Fuse 1 / Fuse 2 (2 REQUIRED) Fuse 3 Pressure Switch 115 PSI 145 PSI Control Relay PS005834AV JP007716AV PS005834AV JP007716AV PS005834AV JP007
PAGE 13
2 HP - 5 HP Scroll Enclosure Air Compressors Troubleshooting Guide PROBLEM CAUSE CORRECTIVE ACTION Power ON light does not appear 1. Main disconnect is not ON 1. Switch disconnect to ON 2. Blown fuse or circuit breaker at customer provided power supply 2. Inspect for any fault replace fuse or trip disconnect to ON 3. Blown fuse at transformer 3. Replace fuse - be sure to use same type and size 4. Lighted switch is burned out 4. Replace lighted switch 1. Motor overload has tripped 1.
PAGE 14
2 HP - 5 HP Scroll Enclosure Air Compressors Notes 14
PAGE 15
2 HP - 5 HP Scroll Enclosure Air Compressors Powerex Limited Warranty – Applicable to Non-OEM Customers in the U.S. & Canada Only Warranty and Remedies. (a) General. Powerex warrants each Compressor System, Vacuum System, Vacuum Pump, Compressor Air-End, or Powerex branded Accessory (collectively “Products”, individually each a “Product”) to be free from defects in material and workmanship (“Defects”) at the date of shipment.
PAGE 16
2 HP - 5 HP Scroll Enclosure Air Compressors (i) The warranty provided herein shall not apply to: (i) any defects arising from corrosion, abrasion, use of insoluble lubricants, or negligent attendance to or faulty operation of the Products; (ii) ordinary wear and tear of the Products; (iii) defects arising from abnormal conditions of temperature, dirt or corrosive matter; or (iv) any OEM component which is shipped by Powerex with the original manufacturer’s warranty, which shall be the sole applicable warra