Owner’s Manual PS-275
Table of Contents Introduction and Conventions ...................................... 1 Product Introduction .................................................... 2 Explanation of Warning Messages .............................. 3 Personal Injury and Property Damage Hazard .................................... 3 Property Damage Hazard .................................................................... 3 Chemical Hazard .................................................................................
Rinse Water ....................................................................................... 11 Sanitizer Water .................................................................................. 11 Manually Adding Detergents & Sanitizers .......................................... 12 Operating the Power Soak ........................................ 13 Starting and Stopping the Wash Action ............................................. 13 Introducing Pots and Pans to the Power Soak.....................
for the machine’s electrical service.
Product Introduction Thank you for purchasing a Power Soak ware washing machine. Your new Power Soak pot, pan and utensil washing machine will provide years of dependable, efficient and trouble-free service. As a Power Soak owner, you will benefit in numerous ways: • Your ware washing operation will be more efficient. • Pots, pans and utensils will be cleaner. • The overall level of sanitation in your scullery area will improve. • Ware washing hours will decrease as employee morale increases.
Explanation of Warning Messages Read, understand and follow all DANGER, WARNING, and CAUTION messages located in this guide and on the equipment. Personal Injury and Property Damage Hazard Will result in serious injury or death. Will cause extensive equipment damage. Property Damage Hazard Will result in property or equipment damage Chemical Hazard Will result in serious injury or death.
Requirements for Detergents and Sanitizers Detergents The PS-275 can use two types of detergents, one type for normal cleaning and one type for “Deep Cleaning” for more effective deep cleaning. The materials to be cleaned and the type of debris to be removed will be a factor in selecting the proper detergent. Provide this information to a chemical supplier when selecting the type of detergent. Use of the correct detergent in the Power Soak machine is critical to its washing performance.
Operating Instructions Control Features PS-275 5
Control Panel and Features The illustration shows the PS-275 Control Panel Overlay. The overlay is adhered to the front of the control panel box and contains buttons and lights that are imbedded into the overlay. Communication with the UPM is accomplished with cables that extend from the back side of the overlay.
START Button The START button is green and labeled “Start”. When pressed and released within 4 seconds it will start the “Normal Mode” wash action. When pressed and held for 8 seconds, it will start the Deep Clean Mode. Pressing the STOP button within 10 seconds will release the selection and return to “stand by” mode. An automatic chemical dispenser will be signaled to add the chemicals according to the mode that has been started when the START button is pressed.
High Fluid Wash Temperate - Light This light operates along with the orange beacon to indicate that the wash tank fluid temperature is above 120°F / 49°C. Deep Cleaning Mode Active - Light When the START button is pressed for more than 5 seconds this light will illuminate indicating that the machine is operating in the Deep Cleaning Mode. STATUS Light The STATUS light will be green when it is illuminated. Flashing indicates ready, solid illumination indicates the program is operating.
Indirect Beacon System The indirect beacon system shines ultra-bright lights on the floor to signal next action to team members and managers. An optional wireless remote alert light kit is available to repeat these messages in another part of the kitchen. LED Beacons on the bottom of the control panel. Optional Wireless Remote Alert Lights Blue Beacon The blue beacon is used alone and in combination with green and red to indicate action messages. Generally, these messages have to do with the wash tank.
Preparing the Machine Filling the Machine At the beginning of each day or shift, fill the tanks with water that is metered to approximately the correct operating temperatures: • Wash tank (115°F / 48°C) • Rinse tank (75°F / 24°C) – For Dip Rinsing Method • Sanitizer tank (75°F / 24°C) All tanks should be filled to the “waterline” mark that is located in each tank. Do not overfill the tanks; overfilling will cause the tanks to overflow when items are added.
allows an operator to begin filling the wash tank, and return to other duties. When the tank is within a few minutes of completing its fill, the blue and green beacons will flash in an alternating pattern. When the top liquid level sensor detects that the unit is full, the pattern will speed up to communicate urgency that the water needs to be turned off.
complete. This allows the operator to begin filling the tank, and return to other duties. When the tank is within a few minutes of completing its fill, the red and green beacons will flash in an alternating pattern. When the top liquid level sensor detects that the tank is full, the pattern will speed up to communicate urgency to turn off the water supply. Manually Adding Detergents & Sanitizers After the tanks have been filled with water, add the proper amount of detergent and sanitizer.
Operating the Power Soak Starting and Stopping the Wash Action To start the wash action, press and release the green “START” button. A strong “rolling” action should become present in the wash tank. When the wash cycle is started the green STATUS light will change from flashing to solid. When the STATUS light is solid, the wash fluid timer is timing down to the next wash fluid change. To pause the wash action, press the red “STOP/IDLE” button.
the machine and the scraps removed, they should be immediately dropped into the wash tank. The Power Soak is a “continuous motion” machine, meaning that the machine does not operate on a set cycle time like a cabinet-type washing machine. During normal operating hours where washing is required, the machine is (normally) left running. The Power Soak is energy efficient, and it does not cause excessive wear to leave it running continuously. Typically, it takes between three to fifteen minutes to wash items.
Timed Unload/Load The Power Soak PS-275 is equipped with programming and alert lights to monitor the wash cycle. If enabled, this feature will time wash and Unload/Load cycles and then signal the operator when it is necessary to transfer the wares to the next step. The work flow should take place as follows: 1. Drop off soiled items on a soiled landing area like the soiled drain board. 2. Remove the scraps and fill the wash tank with a full load of items to be washed. The program will time a wash cycle. 3.
Loading and Washing Utensils Each PS-275 Power Soak machine comes with a utensil area that is a 6” divided area in the wash tank. All utensils and other small wares should be loaded into and washed inside this area. Do not place knives or other sharp objects in the Power Soak. Allowing knives or other sharp objects to tumble freely in the Power Soak tank may cause bodily injury. Knives and other sharp objects must be washed by hand with the pump motor turned OFF.
These are some examples of items that are typically deep-cleaned overnight in the "Night Wash" cycle: • • • • • • • Hood Filters Roasting Pans Stove Tops Frying Equipment Stock pots Carbonized items Soiled storage racks Many other items in the operation may qualify. Be creative and set up a regular "Night Wash" program for improved sanitation. Items that have been cleaned overnight should be removed, rinsed, sanitized (if necessary) and put away or back in place.
temperature is raised above the control panel light and orange beacon will flash. The flashing light and beacon will continue as a reminder that the water is hot enough to be unpleasant for human contact. Waterproof thermal protective gloves are to be used for protecting the operator’s hands when the water temperature is above 120°F / 49°C. Gloves must be long enough that the open end of the cloves cannot be submerged during use.
5. Leave the PS-275 to run. When the deep wash period is complete, the deep cleaning period will automatically turn the wash action on and off (cycle time is selected in the program settings). Note: During the Deep Cleaning Mode, if sanitizer warning light should illuminate, it will not affect the cleaning operation. Changing the Wash Solution The wash solution will need to be drained and refilled every four hours. The control program will keep track of this time.
Wash, Rinse and Sanitizer Clean-Up Between each water change and at the end of each night, all tanks and drain boards should be thoroughly cleaned with hot, soapy water. It is also recommended to wipe down all the tanks and drain boards with a sanitizing agent. Ask a chemical provider to recommend a sanitizer for this application.
Preventative Maintenance PS-275 21
The Power Soak PS-275 requires minimal, routine preventative maintenance. The following procedures should be done to ensure that the PS-275 remains reliable. If there are any questions regarding the preventative maintenance procedures, please contact the factory at 800444-9624. Daily Clean the liquid level sensors that are located on the side walls of the wash and sanitizer tanks. They are the white plastic discs with metal centers. Clean the sensor faces thoroughly.
PS-275 23
Facility Owner/Manager Section The only troubleshooting procedure that the facility owner or manager can perform is listed immediately below. All other procedures must be performed by an authorized service agency. To obtain the name of a recommended service agent in your area, please call the Power Soak Service Department at 800-444-9624. If the wash action will not start: • Check to make sure the main electrical power breaker for the Power Soak machine is in the “ON” position.
Authorized Service Agency Section There are hazards to untrained or unauthorized personnel. The following procedures are provided for use only by an authorized service agency. No facility owner, manager, employee or other unauthorized person should attempt to perform any of these procedures. To obtain the name of a recommended service agent in your area, please call the Power Soak Service Department at 800-444-9624.
Verify that the POWER light on the control panel and the LED #1 (Power On) is illuminated on the UPM. If LED #1 is not illuminated, check: • Main power supply circuit breaker. • Fuse inside the control enclosure.
Note: If the Machine is flashing an error code, try having the service person cycle the breaker for the Power Soak. Occasionally an unstable power situation from the incoming power supply can cause a false error. This type of error can be reset by turning the power to the machine off for a few seconds and then turning it back on. Please have the “Error Code” information available prior to calling Power Soak Systems. The machine serial number will also be needed at the time of the call.
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Installation PS-275 29
The installation and initial operational check of the PS275 must be performed only by licensed and certified plumbers and electricians. Be sure to follow all applicable national and local electrical codes when installing the electrical supply and/or a new breaker. DO NOT connect the machine using a power cord and plug or an extension cord of any kind. Please refer to the detailed installation instructions that were sent with the Power Soak PS-275.
• A wiring diagram is located in the machine’s control panel enclosure. Specific part numbers and part information can be obtained from the factory by calling 800-444-9624. Service information is also found on the Power Soak web site (http://powersoak.com) under the SUPPORT tab. Plumbing Requirements The PS-275 requires the following plumbing connections: • One 3/4” (19mm) or 1/2” (12 mm) cold water supply line. • One 3/4” (19mm) or 1/2” (12 mm) hot water supply line.
Power Soak is a registered trademark of Cantrell Industries, Inc. The Power Soak concept and design is fully patented. Power Soak Systems. Inc. 903 East 104th Street, Suite 130 Kansas City, MO 64131 Phone (816) 222-2400 Fax (816) 222-2419 (800) 444-9624 www.powersoak.
