Skewer Soak Installation Manual Skewer Washing Machine
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Table of Contents Pre-Uncrating Checklist ............................................... 1 Verifying System Requirements .................................. 2 Verifying the Configuration................................................................... 2 Verifying the Electrical Requirements .................................................. 2 Removal of Existing Unit ............................................. 4 Existing Supply Lines .....................................................................
Check for Leaks ................................................................................. 24 Check the Electrical Installation ......................................................... 24 Check Operation ................................................................................ 24 Check the Chemical Dispensing System ........................................... 24 Appendix....................................................................
Pre-Uncrating Checklist Skewer Washing Machine 1
Verifying System Requirements Prior to completely removing the Skewer Soak unit from the crate, it is necessary to verify certain requirements. Remove only the lid of the crate at this time. Verifying the Configuration The Skewer Soak can be built as a “Left to Right” or as a “Right to Left” configuration with a variety of options. Look inside the crate and verify that the configuration of the machine matches the specifications of the order description.
(ELECTRICAL REQUIREMENTS CONTINUED) This machine will require a permanently mounted disconnect that is in a “liquid tight” enclosure. Do not use an in-line plug for disconnecting the machine from the electrical source. Contact a licensed and certified electrician to make the enclosure installation if one is not present. Use the tables in the appendix to determine the appropriate breaker (overcurrent protection) and wire size for the machine’s electrical service.
Removal of Existing Unit If the new Skewer Soak is not replacing an existing sink, skip this section. If the removal of an existing sink is necessary, continue with this section. Existing Supply Lines The water and electrical source must be shut off before disconnecting or cutting the water or electric lines. WARNING Failure to shut off the electrical and water supply will result in personal injury, including serious injury or death, and extensive equipment damage.
Pre-Plumbing Supply and Waste Lines The supply and waste lines must meet the following requirements: • Hot and cold water supply must be ½” diameter or larger. • Center lines of the hot and cold water supply must be 10” or less above the floor to access the shutoff valves when the machine is installed. • Waist drain must be 1-1/2” minimum diameter. • Center line of the waste drain must be 11” or less above the floor to allow the sink to drain properly.
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Post-Uncrating Instructions Skewer Washing Machine 7
Uncrating Remove From Crate Remove the Skewer Soak from the shipping crate. Sharp staples and nails are used to crate the machine and care must be taken in handling boards and cardboard to keep from creating a puncture or injury to people or the equipment. Discard the crating materials in an appropriate disposal area or container. Inspect the sink and packages to be certain that there was no damage created by the shipping company.
Component Installation Lay the sink on its back to allow access to the bottom of the tanks. Be careful to not let the sink assembly drop on the floor with an impact that would damage the sink assembly or the floor. IMPORTANT Do not bend the edge of the backsplash when laying the sink on its back side. The sink must be accessible from its top side and its bottom side in order to install the accessories.
Bottom Drain Each drain flange must be sealed to its mating surface in the sink. Apply a generous bead of clear silicone sealant (supplied with the machine) around the lip of the drain body or form a ring of “plumber’s putty” and place it on the lip of the drain body. DRAIN BODY CLEAR SILICONE SEALANT FORMED RING OF PLUMBER’S PUTTY The drains with built-in valves will be oriented with the handle connection toward the front of the sink.
Using two nuts, attach the drain handle bracket to the studs on the bottom of the tank. Insert the drain valve handle through the bracket and into the drain body. It may be necessary to rotate the handle a partial turn to align the flats on the end of the handle shaft with the flats on the valve so that the handle will fully insert into the valve. Secure the handle to the valve body by screwing the handle nut onto the valve body connection.
Overflow Drain Place some cardboard or soft packing material on the floor to prevent scratching the surface and set the sink over on to its front face in order to see the top overflow drain hole. Install the overflow drain and piping The top overflow drain on the side wall of the Skewer wash tank will need to have the drain installed and piping (not furnished by Power Soak Inc.) connected to the drain.
Install Legs The Skewer Soak is usually shipped without the leg assembly attached to the machine. Different options have different types of leg assemblies. Some leg assemblies are all welded together and others are pieces that need to be assembled. If the leg set is welded together, skip to the section labeled “Leg Set and Sink”. Leg Set Assembly Locate the two leg end weldments and stretcher. The stretcher is the horizontal tube that connects between the legs to provide lateral stability to the legs.
SET SCREWS ARE ORIENTED TOWARD THE INTERIOR OF THE SINK AND THE SOCKET IS ON TOP OF THE WELDED STRETCHER WELDED STRETCHER Leg Set and Sink Insert the leg assembly into the sockets on the bottom of the sink. Insert the leg set into the sanitizer sink (sanitizer sink is an option and may not be included). Be sure that all the legs are seated in the bottom of the sockets. Use an allen wrench (5/32) to tighten the set screws in all of the sockets.
Faucet Installation Open the faucet package and locate the water connection elbows, faucet body and escutcheon assemblies. Apply Teflon tape to the threads of the elbows and insert them though the backsplash of the sink. Escutcheon screwed onto the elbow Elbow inserted from the back side of the backsplash Wrap the elbow threads with Teflon tape Loosely fit the escutcheons to the elbows and the faucet body.
Chemical Dispenser A chemical dispenser is purchased separately from another manufacturer. The installation instructions for the chemical dispenser will be provided by the chemical dispenser manufacturer. The Skewer Soak is equipped with holes in the backsplash for an electrical connection and tubing for a chemical dispenser. The Skewer Soak also has an electrical cable for operating the chemical dispenser.
Skewer Rack, Cover and Work Tray The Skewer Rack will need to be assembled and placed in the wash tank. Slide the end wheel assemblies onto the shaft with the center sleeve of the wheel assembly oriented toward the middle of the shaft. Align the hole in each sleeve with the hole in the shaft and insert the pins to secure the wheels on the shaft.
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Completing the Installation Skewer Washing Machine 19
Final Installation Steps Machine Placement Position the Skewer Soak so that the back splash rests against the wall and is placed according to the floor plan or customer’s selected location. Examine the drain and water supply lines to determine that the plumbing can be completed when the Skewer Soak is in the final location. Verify that the plumbing from the faucet and overflow drain (suggested in earlier sections) can be reached with the sink against the wall.
Plumbing Connections Connect the water supply lines to the faucet. Connect all the drains to the waste drain connection. IMPORTANT ALL PLUMBING MUST CONFORM TO LOCAL BUILDING CODES Complete the connection of all drains and water supply lines Electrical Connections The final electrical connections between the Skewer Soak and the electrical supply must be made by a licensed electrician. The Skewer Soak has several options for motors and heater.
(Checking the Motor Rotation Continued) IMPORTANT THE MOTOR MUST ROTATE IN THE CORRECT DIRECTION FOR THE MACHINE TO OPERATE PROPERLY. USE THE “JOG” FEATURE TO CHECK THE MOTOR ROTATION Arrow indicating the direction of rotation is located on the pump housing Shelving Reinstall any shelving that was removed for convenience of installation. If the shelving is damaged or corroded, it is recommended that the shelving be replaced.
Validating the Installation Skewer Washing Machine 23
Testing the Components Check for Leaks • • • Turn on the water supply and inspect all joints for leaks. Close the drain valve(s), fill the sink(s) with water and inspect the drain fittings for leaks. Open the drain valve(s) and inspect the drain joins for leaks as the water is draining from the sink. Check the Electrical Installation • • • Verify that there are no loose wires or open electrical enclosure. Fill the wash sink with water and press the START button to see that the motor will start.
Appendix 25
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Power Soak is a registered trademark of Cantrell Industries, Inc. The Power Soak concept and design is fully patented. Power Soak Systems. Inc. 903 East 104th Street, Suite 130 Kansas City, MO 64131 Phone (816) 222-2400 Fax (816) 222-2419 (800) 444-9624 www.powersoak.
