Owner's Manual PS-225 S Sales\Products\Power Soak\Advanced Wash Insert\AWI manual
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Table of Contents Introduction and Conventions ...................................... 1 Product Introduction ......................................................... 2 Explanation of Warning Messages ................................... 3 Requirements for Detergents and Sanitizers ................... 4 Operating Instructions ................................................. 5 Panel Front Controls and Features .................................. 6 Indirect Beacon System ......................................
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Introduction and Conventions PS-225 1
Product Introduction Thank you for purchasing a Power Soak ware washing system. Your new Power Soak pot, pan and utensil washing system will provide years of dependable, efficient and trouble-free service. As a Power Soak owner, you will benefit in numerous ways: • Your ware washing operation will be more efficient. • Pots, pans and utensils will be cleaner. • The overall level of sanitation in your scullery area will improve. • Ware washing hours will decrease as employee morale increases.
Explanation of Warning Messages Be sure to read, understand and follow all DANGER, WARNING, and CAUTION messages located in this guide and on the equipment. Personal Injury and Property Damage Hazard May result in serious injury or death. May cause extensive equipment damage. Property Damage Hazard May result in property or equipment damage Chemical Hazard May result in serious injury or death.
Requirements for Detergents and Sanitizers Detergents Remember, improper detergents may damage equipment! Use of the correct detergent in your Power Soak system is critical to its washing performance. If you are having problems with cleaning results, please contact the factory. Your new system requires a low-foaming, metal/aluminum-safe detergent that is safe for the hands. The detergent should have good grease cutting abilities but not have an excessively high or low pH level.
Operating Instructions PS-225 5
Panel Front Controls and Features START Button The START button is green and labeled “Start”. It is used to start the wash action. If cycle does not start, refer to the trouble shooting section. STOP/IDLE Button The STOP/IDLE mode button is red and labeled “Stop/Idle”. It is used to pause the wash action. The wash action will resume after a time, if the wash tank is not drained. UNLOAD/LOAD Button The UNLOAD/LOAD button is white with green up and down arrows.
UNLOAD/LOAD Light The UNLOAD/LOAD light is green and located next to the UNLOAD/LOAD button. It is used to indicate to the operator (along with the green indirect beacon) what action is needed in the timed unload/load wash cycle. STATUS Light The STATUS light is green and labeled “Status/Estatus”. It is used to indicate readiness of the wash tank and to indicate errors detected by the controller. WASH TANK Light The WASH TANK light is blue and labeled “Wash Tank/Tanque de Lavado”.
Indirect Beacon System The indirect beacon system shines ultra-bright lights on the floor to signal next actions to team members and managers. An optional wireless remote alert light kit is available to repeat these messages in another part of the kitchen. Panel Bottom Lights Wireless Remote Alert Lights Blue Beacon The blue beacon is used alone and in combination with green and red to indicate action messages. Generally, these messages have to do with the wash tank.
Preparing the System Filling the System The STATUS light will flash indicating that the unit is powered and waiting to be started. At the beginning of each day or shift, fill the tanks with water that is metered to approximately the correct operating temperatures: • Wash tank (115°F / 48°C) • Rinse tank (75°F / 24°C) • Sanitizer tank (75°F / 24°C) All tanks should be filled to, but not above, the “waterline” marks.
Rinse Water Submersion Rinsing If you rinse wares by submersing them in fresh water, fill the rinse tank (middle tank) with water that is approximately room temperature, 75°F/24°C. You can use the hot and cold taps on the faucet to adjust the water to the appropriate temperature. Drain and refill this tank as necessary to maintain clean water in the tank. Spray Rinsing If you rinse wares with a fresh water spray, leave this tank empty, with the drain open.
Adding Detergents & Sanitizers After the sinks have been filled with water, add the proper amount of detergent and sanitizer. The detergent goes into the wash tank (the tank with the water jets) and the sanitizer goes into the sanitizer tank (the tank furthest from the wash tank). Be sure to add the proper amount of chemicals to each tank. The amount to be used should be provided by your chemical supplier. Do not add the detergent or sanitizer to the tank prior to or during filling.
Operating the Power Soak Starting and Stopping the Wash Action To start the wash action, press the green “START” button. A strong “rolling” action should be present. When the wash cycle is started the green STATUS light will change from flashing to solid. When the STATUS light is solid, the wash fluid timer is timing down to the next wash fluid change. To pause the wash action, press the red “STOP/IDLE” button. This puts the system into an idle mode.
Overloading If there is no movement of items in the wash tank, or if items are stationary above the waterline, the system has been overloaded and some items must be removed. It is very important not to overload the wash tank as it reduces the effectiveness of the wash action. Nesting Some pots and pans stack for storage. This is referred to as “nesting” when it occurs during a Power Soak wash cycle. Make sure that nested items are separated and loaded one at a time.
3. At the completion of the timed wash cycle the green beacon will flash. The flashing beacon indicates that the timed wash cylce has expired and an unload/load cycle should be performed. 4. When a team member arrives to perform the unload/load cycle, they should first press the button on the panel front. The green flashing beacon will turn solid to acknowledge. Dry sanitized wares should be moved to their designated storage location. 5.
Rinsing Pots and Pans Clean items that have been removed from the wash tank or utensil area should be thoroughly rinsed. This is achieved by spraying them off or dipping them in the (center) rinse tank. It is important that any remaining detergent residue is removed from the items prior to sanitizing. If items are rinsed by the "dipping" method, it is important to keep the water "fresh" by frequently draining and filling the rinse tank.
Deep Cleaning and "Night Washing" Use your Power Soak as a "total cleaning system"! Remember, any item in your operation that can be submersed for cleaning and is not fragile or sharp can be washed without labor in your Power Soak! Extremely soiled items and pieces of cooking equipment that require regular, intensive cleaning can be washed in the Power Soak system overnight. Start with a fresh washing solution. Load the items to be deep cleaned into the Power Soak's wash tank.
Changing the Wash Solution The wash solution will need to be drained and refilled every four hours. The controller will keep track of this time. 15 minutes before the wash tank timer expires, the blue beacon will begin flashing. The beacon will flash faster and faster until the timer expires. When the timer expires, the wash action will stop and the blue beacon will become solid. This indicates that it is time for the wash fluid to be changed.
Checking the Sanitizer Solution The sanitizer tank can be set up to prompt concentration checks. If the controller determines that it is time for a concentration check, the red beacon will flash a three pulse pattern. The team member that will be checking the concentration should press the red STOP/IDLE button. The beacon should change to a steady flashing pattern. The concentration should be checked.
Preventative Maintenance PS-225 19
Your system requires minimal, routine preventative maintenance. As such, the following should be done on a routine basis to ensure that your system remains reliable: Daily Clean the liquid level sensors. These sensors are located on the side walls of the wash and sanitizer tanks. They are the white plastic discs with metal centers. Clean the sensor faces thoroughly. If cleaned regularly, a washcloth and soapy water are all that is required.
There are no other preventive maintenance procedures that you will need to perform on your Power Soak system. You need not be concerned about greasing the motor bearings, as they are permanently sealed. If you have any questions regarding the preventative maintenance procedures, please contact the factory at 800-444-9624.
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Troubleshooting PS-225 23
Facility Owner/Manager Section The only troubleshooting procedure that the facility owner or manager can perform is listed immediately below. All other procedures must be performed by an authorized service agency. To obtain the name of a recommended service agent in your area, please call the Power Soak Service Department at 800-444-9624.
Authorized Service Agency Section Hazard to untrained or unauthorized personnel. The following procedures are provided for use only by an authorized service agency. No facility owner, manager, employee or other unauthorized person should attempt to perform any of these procedures. To obtain the name of a recommended service agent in your area, please call the Power Soak Service Department at 800-444-9624.
Wash Pump/Heater Will not Operate Refer to the previous checklist under the “Facility Owner / Manager Section” before proceeding to the following checklist items: Verify that LED #1 (Power On) is illuminated.
Prior to calling, please note the “Error Code” (if any) that can be identified by observing LED #2 on the UPM and the “Status” green LED on the front of the control panel. If there is a control logic error, LED #2 will flash with a “blinking” pattern. The definitions for the patterns are as follows: “_“ symbol represents a “long” flash “.” symbol represents a “short” flash 3 long & 1 short _ _ _ . = Liquid Level Error 3 long & 2 short _ _ _ . . = Temperature Sensor Error 3 long & 3 short _ _ _ . . .
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Installation PS-225 29
The installation and initial operational check of your new system must be performed only by licensed and certified plumbers and electricians. Be sure to follow all applicable national and local electrical codes when installing the electrical supply and/or a new breaker. DO NOT connect the system using a power cord and plug or an extension cord of any kind. Please refer to the detailed installation instructions that were sent with your Power Soak system.
If the system requires 3 phase power, the motor rotation can be tested by holding down the start button for 10 seconds, with no water is in the system. This will bump the motor. Verify the motor rotation matches the arrow on the pump housing. A wiring diagram is located in the system’s control panel enclosure. Specific part numbers and part information can be obtained from the factory by calling 800444-9624.
Power Soak is a registered trademark of Cantrell Industries, Inc. The Power Soak Design and concept is fully patented. Power Soak Systems. Inc. 903 East 104th Street, Suite 130 Kansas City, MO 64131 Phone (816) 222-2400 Fax (816) 222-2419 (800) 444-9624 www.powersoak.
