Owner's Manual SKEWER WASH
Table of Contents Introduction................................................................... 1 Product Introduction .................................................... 2 Explanation of Warning Messages .............................. 3 Danger ................................................................................................. 3 Warning ............................................................................................... 3 Chemical Hazard ..........................................
Wash, Rinse and Sanitizer Clean-Up ................................................ 11 Preventive Maintenance ............................................. 13 Daily ................................................................................................... 14 Monthly .............................................................................................. 14 Troubleshooting.......................................................... 15 Definition of Responsibilities ............................
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Introduction SKEWER WASH 1
Product Introduction Thank you for purchasing a Power Soak skewer washing system. Your new Power Soak Skewer Wash machine will provide years of dependable, efficient and trouble-free service. As a Power Soak owner, you will benefit in numerous ways: Your skewer washing operation will be more efficient. Skewers will be cleaner. The overall level of sanitation in your scullery area will improve. Skewer labor washing hours will decrease as employee morale increases.
Explanation of Warning Messages Read, understand and follow all DANGER, WARNING, and CAUTION messages located in this guide and on the equipment. Danger Personal Injury and Property Damage hazard. This symbol indicates a source for serious injury or death and creating extensive equipment damage. Warning Property Damage Hazard. This symbol indicates a source for property or equipment damage. Chemical Hazard This symbol indicates a source for serious injury or death from chemical contact.
Requirements for Detergents and Sanitizers Detergents Improper detergents may damage the Skewer Wash machine! Use of the correct detergent in the Power Soak equipment is critical to its washing performance. If there are problems with achieving the desired cleaning results, please contact the factory. The Skewer Wash requires a low-foaming, metal/aluminum-safe detergent that is safe for human hands.
Operating Instructions SKEWER WASH 5
Preparing the System Filling the System At the beginning of each day or shift see that the sinks are empty and clean, and then fill the sinks with water that is metered to approximately the correct operating temperatures: Wash sink (115F / 48C) Sanitizer sink (75F / 24C) All sinks should be filled to, but not above, the “waterline” marks. Do not put chemicals in the sinks until the sinks have been filled with water.
Adding Detergents & Sanitizers Manual Chemical Dispensing After the sinks have been filled with water, add the proper amount of detergent and sanitizer. The detergent goes into the wash sink (the sink with the rotating rack) and the sanitizer goes into the sanitizer sink. The proper amount of chemicals must be added to each sink. The amount to be used should be provided by your chemical supplier. Do not add the detergent or sanitizer to the sink prior to or during filling.
Control Buttons and Lights Green Button The green button starts the water circulation in the wash sink. The rotation of the skewer rack is caused by the water circulation pushing on the skewers in the rack. If the rack is not fully loaded, it may not rotate. If the water circulation does not start, refer to trouble shooting section. Red Button The red button stops the water circulation. The rotation of the skewer rack will stop when the water circulation stops.
Operation Introduction Dirty skewers should be brought to the Skewer Wash as soon after the cooking process as possible. Do not allow the skewers to sit and air dry. The sooner the skewers are brought to the Skewer Wash and put in the wash tank, the easier they are to clean! Properly preparing the skewers Excess soils should be removed from the skewers prior to placing them in the rack located in the wash sink. Dispose of the excess soils by placing them into a garbage can.
Washing Skewers When the wash sink is full of water with proper detergent added to the water and the skewer rack is properly loaded; close the lid and work tray. Press the green START button to start washing the skewers. The machine will operate with the lid open, but due to the water splashing out of the wash sink it is best to operate the machine with the lid and work tray closed. The Power Soak Skewer Wash is a “continuous motion” system.
Sanitizing Skewers After the skewers have been properly rinsed, they must be sanitized by placing them in the sanitizing sink. The liquid in the sanitizing sink must cover the entire skewer. It is necessary for each skewer to remain submerged in the sanitizing solution for a specific amount of time. The amount of time varies according to the type of sanitizer being used and local health codes. Follow the chemical manufacturer’s instructions to ensure that all skewers are properly sanitized.
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Preventive Maintenance SKEWER WASH 13
The Power Soak Skewer Wash requires routine preventive maintenance. The following list of duties should be done on a routine basis to ensure that the machine remains reliable: Daily Clean the liquid level sensors. These sensors are located on the side walls of the wash and sanitizer tanks. They are the white plastic discs with metal centers. Clean the sensor faces thoroughly with a washcloth and soapy water. Removal of debris and grease is very important to allow the sensors to function properly.
Troubleshooting SKEWER WASH 15
Definition of Responsibilities Facility Owner/Manager The troubleshooting that can be accomplished by people without technical training is limited to reviewing the status lights, draining / filling the sink and operating the appropriate control panel buttons. All other service procedures including opening the control panel must be conducted by trained personnel. It is the responsibility of the owner/manager to see that trouble shooting and service procedures are conducted by people with the proper training.
Control Panel Lights and Buttons Status Lights on Control Panel The lights on the control panel will indicate the status for operation of the Skewer Wash. The wash pump will be automatically stopped by several features of the control system. Green Light (under the green “Start” button) Slow Flashing – “POWER ON” – Indicates the electrical system is energized and ready to have the wash and sanitize sinks filled. The upper sensor does not sense a water level high enough to start the machine.
Control Module (UPM) LED Lights The Universal Programming Module (UPM) is mounted to the inside surface of the control enclosure cover. This device has indicator lights to aid in troubleshooting. To view this device the control panel cover must be opened by removing the two screws at the top of the control panel face. Examination of the UPM lights will require that the power is turned on while the control panel door is open.
Wash Pump Will Not Operate Owner/Manager Check List Review the control panel lights and complete the following procedures. If these steps do not allow the machine to start, contact the Power Soak service department (800-444-9624) or an authorized service company. No lights on the control panel: o Power is turned off; check the main circuit breaker to see that it is turned on. o Power supply is defective; call a service company to restore power to the machine. o Water temperature is above 135°F.
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Installation SKEWER WASH 21
The installation and initial operational check of the Power Soak Skewer Wash must be performed by licensed and certified plumbers and electricians. Be sure to follow all applicable national and local electrical codes when installing the electrical supply and/or a new breaker. DO NOT connect the system using a power cord and plug or an extension cord of any kind. Please refer to the detailed installation instructions that were sent with the Power Soak Skewer Wash.
Plumbing Requirements The Skewer Soak will require the following plumbing connections: 3/4” (19mm) or 1/2” (12 mm) hot water supply line. 3/4” (19mm) or 1/2” (12 mm) cold water supply line. One waste water connection 1-1/2” ( 38mm) or larger. One wash tank overflow connection 1-1/2” (38mm) or larger.
Power Soak is a registered trademark of Cantrell Industries, Inc. The Power Soak Design and concept is fully patented. Power Soak Systems. Inc. 903 East 104th Street, Suite 130 Kansas City, MO 64131 Phone (816) 761-3250 Fax (816) 761-0544 (800) 444-9624 www.powersoak.
