Form No. 1-739 R May, 2000 INSTALLATION and OPERATING INSTRUCTION MANUAL MDV SPREADER 4 4 PART NO. 62228 62234 62246 MODEL M-940 M-944 M-1044 LENGTH 9 FT. 9 FT. 10 FT. CAPACITY 3.4 CU YD 4.2 CU YD 4.7 CU YD RATING 17,000 19,000 20,000 INCLUDED IN THIS MANUAL SAFETY ALERT............................................................................... 2 SPREADER ASSEMBLY INSTRUCTIONS ..................................... 3-5 SPREADER OPERATION ..........................................................
THE BEST SAFETY DEVICE IS A CAREFUL OPERATOR! SAFETY ALERT SYMBOL ! THIS SYMBOL MEANS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! PLEASE READ AND UNDERSTAND COMPLETELY BEFORE DOING! SAFE EQUIPMENT INSTALLERS AND OPERATORS: ! TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS FOLLOW RECOMMENDED OPERATING PROCEDURES. KEEP EQUIPMENT IN SAFE OPERATING CONDITION AT ALL TIMES. RECOGNIZE AND AVOID HAZARDS WHILE OPERATING, SERVICEING AND MAINTAINING EQUIPMENT.
ASSEMBLY INSTRUCTIONS AND INSTALLATION INSTALLATION INSTRUCTIONS: The Meyer MDV Series Spreaders can mount and store as a single unit. The Meyer MDV Series Spreader will mount on most 15,000-20,000 GVW trucks as well as larger trucks. ! ! WARNING DO NOT OVERLOAD THE VEHICLE. It is quite possible to overload the vehicle by improperly mounting or over loading the spreader. This could result in dangerous stability and braking problems. Always consult and follow the truck manufacturers instructions.
INSTALLATION INSTRUCTION FOR ELECTRIC THROTTLE CONTROL ! WARNING 1. Disconnect battery, NEGATIVE CABLE (if already installed). 2. Spreaders with factory installed throttle controls do not require installer hook-up to the engine. The actuator has been installed and tested at the factory. 3. Raise the engine shroud and securely prop it in place with the prop rod. The installer will have to remove the ties securing the coiled actuator cable to the top of the engine. 4.
! WARNING Use safety glasses or other face protection against possible battery explosion. Do not smoke and avoid other sources of ignition. 13. Attach the positive battery cable (each end must have a rubber boot) to the positive terminal of the solenoid and to the positive terminal of the battery Make sure these protective boots are covering the positive terminal post on the battery and on the solenoid. 14. Connect the negative battery terminal to the battery hold down post.
OPERATION ! WARNING BEFORE OPERATING THE CONTROL PANEL - MAKE SURE THAT NO ONE IS INSIDE THE HOPPER OR NEAR THE SPINNER. 1. Electric Throttle Control Panel Switch functions (Sequence of Operations) ON OFF CHOKE START HI LO CONV. MOUNTING TABS RED LENSE A. ON/OFF System power activated (ready to start). Spreader engine is not running. Spreader conveyor is not engaged. B. START (Engine only) 1 . On 2. Choke 3. Start 4. LO / HI On switch depressed.
D. TO CONTROL Conveyor Speed. 1. 2. E. Hold HI to increase speed. NOTE: Do not hold switch in HI position after the desired RPM is achieved or you will choke and/or stall the engine. Hold LO to decrease speed. TO DISENGAGE Spreader Conveyor. 1. F. Tap START switch momentarily so that red indicator light goes out. Do not fully depress the START switch, only half way is needed. Only the conveyor stops, the engine continues to run. TO TURN ENGINE OFF (with or without conveyor running). 1.
! WARNING ALWAYS STAND AT A SAFE DISTANCE AWAY FROM THE SPINNER WHILE OPERATING ALWAYS WEAR EYE PROTECTION WHEN OUTSIDE OF THE TRUCK CAB WHILE SPREADER IS RUNNING. B. Spread pattern depends on baffle settings and spinner RPM. Maximum spread width is 30 ft. 1. Speeding up or slowing down the engine will increase or decrease spread pattern width. 2. Internal baffle adjustments will move the spread pattern to the right or left. 3. External baffle adjustments will block spreading to the right or left side.
MAINTENANCE ! WARNING DO NOT ATTEMPT TO LIFT THE SPREADER BY THE CENTER LIFT OR CORNER LIFT HOOKS WITH MATERIAL IN THE SPREADER. 1 Grease idler bearings on idler shaft take up assembly, outboard bearing on gearbox output shaft, and lower spinner bearing every ten hours of operation. 2. Grease input shaft bearing on gearbox every fifty hours of operation. CAUTION! Over greasing may cause seal damage. The gearbox must be filled to oil level plug with SAE 90 gear type lubricant. Keep breather plug clean.
HYDRAULICS ! WARNING Leaking high pressure fluids can inject themselves under the skin of persons near a leak, creating grave medical risks. TAKE CARE TO AVOID EXPOSURE TO HIGH PRESSURE FLUIDS. 1 . Hydraulic components should be kept as clean as possible during assembly operations. 2. Galvanized pipe and pipe fittings must not be used because flaking or galvanizing material can cause damage to major hydraulic components. 3.
DUAL FLOW VALVE/STAND INSTALLATION INSTRUCTIONS 1. IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screw fittings. (Teflon Tape Sealant Is Not Recommended) 2. Hose ends connected to flow valve must be of the swivel type. 3. CAUTION: Over tightening of the fittings in flow valve may cause damage to valve body 4. Approximately 8" of hose slack must be realized between the flow valve and valve stand after the flow valve has been completely plumbed.
DUAL FLOW CONTROL VALVE 62213 12
PARTS LIST FOR DUAL HYDRAULIC FLOW CONTROL VALVE (62213) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number 62383 62098 62384 62385 62386 04105-285-06 04105-285-07 04105-285-08 62099 04105-285-10 04105-285-11 62387 04105-285-13 04105-285-14 04105-285-15 04105-285-16 62388 04105-285-18 62389 04105-285-20 62100 04105-032-30 62102 04105-285-24 62103 04105-032-21 04105-285-26 62390 62391 62392 62393 62104 Qty.
PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES (Carbon Steel) Item 1 6 7 8 10 12 13 16 17 18 19 20 21 22 23 29 31 33 35 38 39 40 41 42 43 44 45 46 47 48 49 52 53 54 55 56 57 58 59 61 62 63 64 Part Number 00115-146-01 00115-146-02 00115-146-09 00115-146-10 00115-146-17 00115-146-18 62343 62344 62345 20091 20329 20051 04003-806-02 62355 20525 62302 20226 20307 62370 61171 61169 62300 20353 62304 62408 62310 62308 62306 00115-147-00M 62280 20354 04010-003-02 04003-033-12 20305 62270 61204 04045-025-
PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES Item 65 66 67 68 69 70 71 73 74 75 76 77 78 79 80 81 82 83 84 85 88 91 94 95 96 97 98 99 100 101 104 105 106 107 109 111 112 113 115 116 117 118 119 120 121 124 125 126 127 128 129 130 131 132 133 134 135 136 (Carbon Steel)Continued Part Number Qty.
PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES Item Part Number 1 00115-146-05 00115-146-06 00115-146-13 00115-146-14 00115-146-21 00115-146-22 62343 62344 62345 04003-005-56 04004-001-16 04003-003-28 04003-806-12 62355 04003-806-13 62302 04003-034-19 04003-804-07 62370 61171 61169 62301 04004-002-20 62304 62336 62311 62309 62307 00115-147-00 62280 04004-002-32 04010-003-02 04003-033-12 04003-804-08 62270 62346 04045-025-00 21971 21932 04049-182-00 04049-229-00 62293 62291 62289 04003-025-02 04003-03
PARTS LIST FOR MDV ENGINE DRIVEN HOPPER ASSEMBLIES (Stainless Steel) Item 69 70 71 73 74 75 76 77 78 79 80 81 82 83 84 85 88 91 94 95 96 97 98 99 100 101 104 105 106 107 109 111 112 113 116 117 118 119 120 121 124 125 126 127 128 129 130 131 132 133 134 135 136 Part Number 61179 62046 62188 62040 61213 62395 04607-004-00 04002-069-02 04607-001-00 61206 04604-017-00 04004-002-22 00115-140-02 61215 04004-002-20 61231 04049-199-00 20235 04004-002-32 04010-003-02 04003-033-03 04003-804-08 04003-003-24 04120-07
Notes 19
"' "% ! DANGER 4 # $ $& !" ! ' & !! "& ' #& ! % " #' "" #" $ $ $ " # !' " "! ## " ! DANGER !& ITEMS NOT SHOWN: 4 Cleveland, Ohio 44112 TH IS 3, 189 ,355 3, 332 ,691 3, 510 ,066 4, 342 ,163 4, 353 ,177 4, 549 ,697 MAC HIN E M AY BE COVERED BY ONE OR MORE OF THESE PATENTS 3, 851 ,804 SERIAL ! CAUTION INSTRUCTION MANUAL (PACKED INSIDE BAG & SHIPING CARTON) # "' $ # & ! #$ $% $$ % & $ ! $" !# "# $# "$ # $! " "! #% #! ' "! '
PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES (Carbon Steel) Item 5 6 7 8 10 11 12 13 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 33 34 35 38 39 40 41 42 43 44 45 46 47 48 49 52 53 54 Part Number 00115-146-01 00115-146-02 00115-146-09 00115-146-10 00115-146-17 00115-146-18 61201 62343 62344 62345 20091 20329 20051 20327 04003-806-02 62355 04003-806-13 62302 20226 20307 62370 61171 61169 62300 62398 62399 62202 20049 20353 62073 62304 62408 04007-005-04 62310 62308 62309 ----------------00110-817-00 203
PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES (Carbon Steel) Item 55 Part Number 56 62298 62296 62294 62314 59 60 61 62 63 64 65 66 67 68 20203 04003-032-04 62007 04004-002-22 62400 62284 62401 62402 61156 04009-001-00 Qty. Description 1 1 1 1 Weld, Inverted V 8' Weld, Inverted V 9' Weld, Inverted V 10' Guard, Shaft 1 4 1 2 1 2 2 1 1 1 Bolt, 3/8-16 x 1-1/4 Car GR5 ZP Bolt, 5/16-18 x 1 Car SS Decal, Caution Flatwasher, 1/2" U.S.S. SS Bearing, 1-1/4" Sprocket Drive 2/Set Screws Key, 1/4" SQ.
PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES (Stainless Steel) Item 1 5 6 7 8 10 11 12 13 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 33 34 35 38 39 40 41 42 43 44 45 46 47 48 49 50 52 53 54 55 Part Number 00115-146-05 00115-146-06 00115-146-13 00115-146-14 00115-146-21 00115-146-22 61201 62343 62344 62345 04003-005-56 04004-001-16 04003-003-28 04004-001-14 04003-806-12 62355 04003-806-13 62303 04003-034-19 04003-804-07 62370 61171 61169 62301 62398 62368 62339 04003-003-20 04004-002-20 62073 62304 623
PARTS LIST FOR MDV HYDRAULIC HOPPER ASSEMBLIES (Stainless Steel) Item Part Number Qty. Description 56 57 58 62315 62354 62395 1 1 2 Guard, Shaft, S3 Wiper, Chain Spring, Linkage 59 60 61 62 63 64 65 66 67 68 04003-033-05 04003-032-04 62007 04004-002-22 61163 62284 62000 61178 61156 61201 1 4 1 2 1 2 2 1 1 1 Bolt, 3/8-16 x 1-1/4 Car SS Bolt, 5/16-18 x 1 Car SS Decal, Caution Flatwasher, 1/2" U.S.S. SS Bearing, 1-1/4" Sprocket, Drive W/Set Screws Key, 1/4" SQ.
Notes 25
28 27 21 4 25 18 7 26 19 24 17 22 5 24 DETAIL-A 9 7 8 16 2 DANGER 1 9 15 23 CAUTION 24 30 26 DETAIL-A 25 29 14 13 12 14 5 10 3 6 11
PARTS LIST FOR HYDRAULIC SPINNER ASSEMBLY (Carbon Steel) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 Part Number 62312 62057 62146 60324 04003-003-06 04003-807-09 04003-003-01 62356 20327 61181 61182 61183 62313 61232 62007 62006 62073 62201 62202 00115-152-00 04031-017-00 62358 20353 62331 62305 04003-806-15 04003-031-06 04010-016-01 62333 Qty.
26 25 23 24 17 18 22 DETAIL-A 9 8 16 2 DANGER 1 7 15 19 CAUTION 22 DETAIL-A 27 28 20 23 4 14 13 12 14 5 10 3 6 11
PARTS LIST FOR ENGINE DRIVEN SPINNER ASSEMBLY (Carbon Steel) Item 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 Part Number 62312 62057 62146 04010-016-01 04003-003-06 04003-807-09 04003-003-01 62356 20327 61181 61182 61183 62313 61232 62007 62006 61196 61156 62358 00115-165-00 20353 62331 62305 04003-806-15 04003-031-06 62333 Qty.
ELECTRIC CONTROLS PARTS & SCHEMATIC (Honda) GREY WIRE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL WIRE FROM ENGINE BROWN GREEN WHITE WIRE BLACK LINKAGE ROD 5 6 GRD MOUNTING SCREW HERE AT ASSEMBLY 4 ACTUATOR GREEN BLACK WHT WHT RED RED ** WHITE IS SECURED UNDER MOUNTING FUSE HOLDER / W FUSE SCREW USED IN STEP 1B 3 POSITIVE FROM BATTERY ON ENGINE RED BLUE YELLOW TO CENTER TAB ON SOLENOID SOLENOID YELLOW 1 BLUE TO CLUTCH POWER WIRE 2 (7) CONDUCTOR CABLE & PLUG C
ELECTRIC CONTROLS PARTS & SCHEMATIC (Briggs & Stratton) GREY WIRE INSTALL KILL CONNECTION FROM ENGINE HERE THESE CONNECTIONS TO BE SECURED BEHIND PLATE BROWN CONNECT TO KILL SWITCH TAB 6 BROWN GREEN WHITE WIRE BLACK LINKAGE ROD 5 GRD MOUNTING SCREW HERE AT ASSEMBLY WHT 4 GREEN BLACK WHT ACTUATOR RED WIRE FROM ENGINE RED RED ** WHITE IS SECURED UNDER MOUNTING FUSE HOLDER / W FUSE SCREW USED IN STEP 2B 3 POSITIVE FROM BATTERY RED SOLENOID YELLOW TO CENTER STUD ON SOLENOID BLUE YELLOW
CONTROL BOX 3 MOUNTING TABS ON 2 1 CHOKE START HI 2 LO OFF CONV.
PARTS LIST FOR CONTROL PANEL ASSEMBLY (62267) Item 1 2 3 4 5 6 7 8 10 11 12 14 15 16 17 18 N/S N/S N/S Part Number 62150 62151 62152 62153 62154 62155 62156 62157 62158 04002-059-04 62160 62161 62162 62163 62164 62165 62122 62166 62149 Qty. 1 2 1 1 1 1 3 1 1 4 1 1 1 1 1 1 1 1 1 Description Enclosure Panel, End Panel, Middle Switch, START/CONV Switch, Choke HI/LO Switch, ON/OFF Conn., double M/FM Assembly, Cable Enclosure, Back Panel #8 x 1/2 SM SLT HWH SCR Strain Relief Jump Wire, 14 Ga.
PARTS LIST FOR HYDRAULIC MOTOR (60324) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 20 21 Part Number 20644 62404 Qty.
PARTS LIST FOR DURST GEAR BOX ASSEMBLY (61178) Item 1 2 3 4 5 6 7 8 9 10 11 12 *13 14 15 16 17 18 19 20 21 22 23 24 Part No. 62033 62034 62035 62036 62025 62022 62019 62026 62027 62020 62028 62037 62032 62029 62024 61166 62030 62016 62017 62236 62031 62023 62018 62021 Qty. 1 1 1 1 2 2 4 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 2 A/R Description Housing Cover Worm Gear - Bronze Worm Bearing Cone Bearing Cone Bearing Cup Snap Ring Input Snap Ring Output Snap Ring Capscrew, 3/8" x 3/4" H.H.
Optional Hopper Top Screens STANDARD HOPPER TOP SCREENS Item 1 Part Number 62258 62558 & 62556 62256 Qty. 4 2 4 Description Weldment, Screen (57.125" X 34") (10 ft Unit) Weldment, Screen (9 ft. Unit) Weldment, Screen (45.125" x 34") (8 ft. Unit) OPTIONAL HOLD DOWN KIT (62259) Item 1 2 3 4 5 6 Part Number 04068-001-00 00100-234-00 20095 04003-801-11 20329 20355 Qty.
ONE YEAR WARRANTY Meyer Products promises to the consumer to repair or, at Meyer Products' option, to replace any part of this Meyer Spreader except expendable parts such as pins, spreader fins, and other normal wear items, which proves to be defective in workmanship or material under normal use for a period of one year from the date of delivery to the original purchaser.
NAME PLATE INFORMATION When ordering parts or requesting information or assistance, always include the information listed below. The Model Number and Serial Number for the Spreader are shown on the Name Plate. The space below is provided as a convenient place to record these numbers; just fill in the blanks. Model No. ___________________________________________________________ Serial No.