6 IN. (406 MM) VARIABLE SPEED SCROLL SAW SCIE SAUTEUSE 406 MM (16 PO ) À VITESSE VARIABLE SIERRA CALADORA DE VELOCIDAD VARIABLE, DE 406 MM (16 PULG.) Instruction Manual Manuel d’instructions Manual de instrucciones www.portercable.com INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
TABLE OF CONTENTS SECTION PAGE PRODUCT SPECIFICATIONS..................................................................................................................... 2 CALIFORNIA PROPOSITION 65................................................................................................................. 3 SAFETY GUIDELINES - DEFINITIONS ...................................................................................................... 3 GENERAL SAFETY RULES ................................
CALIFORNIA PROPOSITION 65 ! WARNING Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ● Lead from lead-based paints, ● Crystalline silica from bricks and cement and other masonry products, and ● Arsenic and chromium from chemically-treated lumber.
POWER TOOL SAFETY ANSI Z87.1 could seriously injure you when they break. GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense, staying alert and knowing how to use your power tool. 13. WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. ! WARNING To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following. 1. 14. READ and become familiar with the entire Instruction Manual.
SCROLL SAW SAFETY SPECIFIC SAFETY INSTRUCTIONS FOR THIS SCROLL SAW 13.HOLD WORKPIECE FIRMLY against the table top. 14.NEVER CUT MATERIAL that is too small to be held safely. 1. READ AND UNDERSTAND all safety instructions and operating procedures throughout the manual. 15.DO NOT USE dull or bent blades. 2. DO NOT OPERATE the Scroll Saw until it is completely assembled and installed according to the instructions. 16.
ELECTRICAL REQUIREMENTS AND SAFETY Use a separate electrical circuit for your tool. This circuit must not be less than #18 wire and should be protected with a 1.6 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
permanent earth ground, such as a properly grounded receptacle box. ! CAUTION In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle. Fig. 1 Three-Pronged Plug Grounding Prong Properly Grounded Three-Pronged Receptacle Fig. 2 Grounding Lug Adapter Make sure this is connected to a known ground.
TOOLS NEEDED FOR ASSEMBLY Supplied 3 mm hex key CARTON CONTENTS UNPACKING AND CHECKING CONTENTS Not Supplied Carefully unpack the scroll saw and all its parts, and compare against the list below and the illustration on the next page. With the help of an assistant place the saw on a secure surface and examine it carefully. Medium screwdriver WARNING ! • To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly.
UNPACKING YOUR SCROLL SAW F OF B A E F 9 C D G H
KNOW YOUR SCROLL SAW Quick release tension lever Tension knob Variable speed control knob Blade guard foot lock knob Upper arm Blade lock knob Blade storage Blade guard foot Stand ON/OFF switch Work light ON/OFF switch Work light Blade Mounting holes Sawdust blower Bevel scale Worktable Sawdust collection port Table lock knob 10
GLOSSARY OF TERMS SCROLL SAW TERMS WOODWORKING TERMS BEVEL SCALE – Represents the degree of table angle from 0° to 45° when the table is tilted for bevel cutting. BLADE TOOTH SET – The total width the blade will cut based on the distance from the outside point of one bent tooth to the outside point of the next bent tooth establishing set of teeth. BLADE GUARD FOOT – Guards the blade and keeps your workpiece from rising. Helps protect fingers from blade contact.
ASSEMBLY AND ADJUSTMENTS Estimated Assembly Time: 25 - 40 Minutes. ! ● The stand is designed only for use with scroll saw. ● Do not climb, sit or stand on the stand assembly. ● Do not use the stand on uneven or unstable surface. ● To avoid injury, do not connect this scroll saw to the power source until it is completely assembled and adjusted and you have read and understood this instruction manual. INSTALLING THE STAND (FIG. A) 1. Unpack all parts and group by type and size.
Fig. E MOUNTING SCROLL SAW TO WORK SURFACE (FIG. C) 1. If mounting the scroll saw to a workbench, a solid wood bench is preferred over a plywood board to reduce noise and vibration. 2. The hardware to mount this saw is NOT supplied with the saw. The hardware as shown in Fig. C should be used: Fig. C 2 1 BLADE REMOVAL AND INSTALLATION 1 PLAIN-END BLADE REMOVAL AND INSTALLATION This scroll saw accepts 5-inch (127 mm) Plain-end or Pin-end blades to cut a wide variety of materials. 3 2 1. 2. 3. 4. 5. 6.
Fig. G 3. Tilt the table to 0° bevel setting and lock the bevel knob (6). (Fig. H) 4. Insert the other end of the blade into the upper blade holder slot (12-Fig. I) and then tighten the quick release tension lever (14-Fig. J). NOTE: ● Apply slight downward pressure against the upper arm (3) when installing the blade into the upper blade holder. (Fig. I) ● Clamp plain-end blades more tightly by using a hex wrench through the screw (13). 5.
Fig. M Pin-end blade removal (FIG. K, L) 1. To remove the blade, loosen the tension by lifting the quick release tension lever (1). (Fig. K) 4 Fig. K 1 2 1 3 2. Make sure the pins are properly located in the upper (4) and the lower (3) blade holders. (Fig. M) 3. To tension the blade (1-Fig. M), lower the quick release tension lever (5). Check the tension on the blade. If tension is too tight, turn the knob (6) counterclockwise. If tension is too loose, turn the knob (6) clockwise (Fig. N).
Fig. O Fig. Q 2 1 9.5-15 TEETH/ BLADE BLADE BLADE/ INCH WIDTH THICKNESS SPM TPI INCH INCH SAWDUST BLOWER (FIG. P) The sawdust blower (4) should be positioned to point to the blade and workpiece to blow sawdust out of the lineof-sight when cutting. It is not designed to blow all of the sawdust off the table. 9.5-15 Fig. P 3 4 0.110 0.018 (2.8 mm) (0.46 mm) 15-28 .055-.110 .010-.018 30-48 .024-.041 (1.4-2.8 mm) (0.6-1.0 mm) (0.25-0.46 mm) .012-.019 (0.3-0.
OPERATION Fig. R VARIABLE SPEED CONTROL AND ON/OFF SWITCH ! 3 CAUTION ON ● For your own safety, always push the switch “OFF” when the scroll saw is not in use. Also, in the case of power failure (all of your lights go out) push the knob “OFF”. Remove the plug from the power source outlet to avoid accidental starting. ● The variable speed control allows greater versatility to cut a variety of materials such as wood, plastics, non-ferrous metals, etc.
RECOMMENDATIONS FOR CUTTING 1. When feeding the workpiece into the blade do not force the leading edge of the workpiece into the blade because the blade will deflect, reducing the accuracy of cut and possibly breaking the blade. Allow the saw to cut material by guiding the workpiece into the blade as it cuts. 2. The blade teeth cut material ONLY on the down stroke. 3.
ANGLE CUTTING (FIG. U, V) ! 1. Raise the blade guard foot (1) by loosening the blade guard foot lock knob (2) on the left side of the upper arm. Measure from the tip of the blade (3) to the desired distance. Position the straight edge (4) parallel to the blade at that distance. 2. Clamp the straight edge (4) to the table (5). 3. Recheck your measurements, using the workpiece to be cut, and make sure the scrap wood (6) is secure. 4.
INTERIOR CUTTING (FIG. X) 1. Lay out the design on the workpiece (1). Drill a 1/4 in. (6.4 mm) hole in the workpiece. 2. Release the quick release tension lever (2), remove the blade (3). Refer to BLADE REMOVAL AND INSTALLATION. 3. Place the workpiece on the saw table with the workpiece hole (4) over the access hole in the table (5). 4. Install the blade (3) through the hole in the workpiece and lower the quick release tension lever (2). 5. Follow the process, items 3-8, under FREEHAND CUTTING OPERATIONS.
MAINTENANCE ! LUBRICATION Ball bearings in the scroll saw are packed with grease at the factory and require no further lubrication. WARNING For your own safety, turn the switch off and remove the plug from the power source outlet before maintaining or lubricating your scroll saw. Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
ACCESSORIES AND ATTACHMENTS AVAILABLE ACCESSORIES ! ! WARNING WARNING Do not use any accessory unless you have completely read the Instruction Manual for that accessory. Since accessories, other than those offered by PorterCable, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only Porter-Cable recommended accessories should be used with this product.
TROUBLESHOOTING GUIDE ! WARNING To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. REPLACEMENT PARTS Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable. com. You can also order parts from your nearest Porter-Cable Factory Service Center or Porter-Cable Authorized Warranty Service Center. Or, you can call our Customer Care Center at (888) 609-9779.
PARTS LIST 16 IN. (406 MM) SCROLL SAW I.D. NO. DESCRIPTION 04Q4 08JA 0A98 0AM3 STICKER SPRING COMPRESSION SPRING WASHER 0AMW 0C10 0C12 0C15 0DDW 0DF6 0DF8 0ES8 0FPN 0G1U 0GXP 0GXQ 0GXR 0J3M 0J4E SET PLATE BLADE BLADE BEARING SEAT UPPER ARM ROCKER ASS’Y BELLOWS PLUG HOUSING PVC HOSE EXTENSSION SPRING DUST SHIELD CLAMP-CORD PLUNGER HOUSING SHAFT-PIVOT HEX.
2G8Y 4 @2AYB 0J3M 2XRQ 0L71 0KDR 2 0G1U 4 @0ZWL 0KDM 0KEE 4 0ZWM 2YTR 2YPL 0K712 2Y6G 0JPG 5 0J4U5 0JDD 2XHK @0ZWX 0FPN 0KKJ2 @0DDW 0AMW 2 0J912 0JU4 2 2GKJ 2YPM 2Y1Y 2YPQ 0C15 4 B 2YPF B 2EC4 2E78 2F35 0K7F2 G 2YPP 0K562 L J 2EC5 2YPR 2YPG K 2EC7 0JUZ 0K6X 2E73 J 2XZ7 0ES8 2EC3 2XSE 0KDR3 2EBB2 2XQS 0GXR 0J4U 2YPK 2LBG 0C12 0C10 20XY2 0KQX 0GXQ 0JAE 04Q4 0U7V 0KDR 4 0GXP4 2ECC 2XRE 0K70 0ZX1 2E79 K 0KA9 2 2Y1Z 0ZX3 0ZWP 0K232 2Y
16 IN. (406 MM) SCROLL SAW PARTS LIST & SCHEMATIC FOR STAND I.D. NO. DESCRIPTION SIZE QTY 0J4P FLAT WASHER φ8*16-1.4 4 0JPR HEX. HD. BOLT M8*1.25-40 4 0KJ7 CAP HD. SQ. NECK BOLT M8*1.25-16 16 0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8*1.25 T=7.
NOTE 27
WARRANTY THREE YEAR LIMITED WARRANTY PORTER-CABLE will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call (888) 609-9779. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others.
