0 IN. (254 MM) STATIONARY TABLE SAW BANC DE SCIE 254 MM (10 PO) SIERRA DE MESA 254 MM (10 PULG.) Instruction Manual Manuel d’instructions Manual de instrucciones www.portercable.com INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
TABLE OF CONTENTS SECTION PRODUCT SPECIFICATIONS .......................................................................................................................................... CALIFORNIA PROPOSITION 65 ...................................................................................................................................... SAFETY GUIDELINES - DEFINITIONS ............................................................................................................................
SAFETY GUIDELINES - DEFINITIONS WARNING ICONS Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see. SAFETY ALERT: Precautions that involve your safety.
POWER TOOL SAFETY Z87.1. Everyday eyeglasses have only impact– resistant lenses. They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously injure you when they break. GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense, staying alert and knowing how to use your power tool. ! • • WARNING To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following.
TABLE SAW SAFETY 14. AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade. 1. ALWAYS USE SAW BLADE GUARD, riving knife and anti-kickback pawls for every through–sawing operation. Through–sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting. Always be sure blade guard is tightened securely. 15. NEVER USE SOLVENTS to clean plastic parts.
TABLE SAW SAFETY KICKBACKS SAW BLADE GUARD ASSEMBLY, ANTI-KICKBACK ASSEMBLY AND RIVING KNIFE KICKBACKS: Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence, or other fixed object, and rises from the table and is thrown toward the operator. Kickbacks can be avoided by attention to the following conditions. How to Avoid Them and Protect Yourself from Possible Injury: a. Be certain that the rip fence is parallel to the saw blade. b.
ELECTRICAL REQUIREMENTS AND SAFETY POWER SUPPLY AND MOTOR SPECIFICATIONS and burning out of the motor. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. ! WARNING To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a seperate electrical circuit for your tool. Your saw is wired at the factory for 120 V operation.
240 VOLT SINGLE PHASE OPERATION ! TOOLS NEEDED FOR ASSEMBLY WARNING To avoid injury, disconnect the motor from power source outlet before reconnecting the wire. Supplied The motor supplied with your machine is a dual voltage, 120/240 volt motor. It is shipped ready-to-run for 120 volt operation. However, it can be converted for 240 volt operation, reconnect the motor wire as the wiring diagram on page 28.
CARTON CONTENTS UNPACKING AND CHECKING CONTENTS ITEM DESCRIPTION J. Storage parts Miter guage storage Rip fence storage Power cord storage Blade guard assembly storage K. Storage parts hardware Screws - long Screws - short Nuts Screws with washers Carefully unpack the table saw and all its parts, and compare against the list below and the illustration on the next page. With the help of an assistant place the saw on a secure surface and examine it carefully.
UNPACKING YOUR TABLE SAW 5 6 3 D 2 7 4 1 A 8 C B E 9 J F G H L K I N M P O S R Q X T Y U V Z AA – 10 – W BB
KNOW YOUR TABLE SAW Rip fence Blade guard Miter gauge Table extension (left) Table extension (right) Micro-adjustment rollers Blade elevation handwheel Blade tilting handwheel ON/OFF switch with key Blade guard storage Power cord storage Blade bevel lock handle Rip fence storage Pedal Stand Caster Blade tilt scale Table insert Front rail Rear rail Dust port Blade wrench & push stick storage Riving knife storage Blade guard storage Anti-kickback pawl storage Miter gauge storage – 11 –
GLOSSARY OF TERMS ANTI-KICKBACK PAWLS – Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade. NON-THROUGH SAWING - refers to any cut that does not completely cut through the workpiece. ARBOR – The shaft on which the blade or dado is mounted. OVERLOAD RESET SWITCH – Protects the motor if it overloads during operation, provides a way to restart the saw. BEVEL CUT – An angle cut made through the face of the workpiece.
ASSEMBLY AND ADJUSTMENTS Estimated Assembly Time: 90~120 minutes (2 people) ! WARNING For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are complete, and you have read and understood the safety instructions. ASSEMBLING STAND (FIG. A~I) 1. Unpack all parts and group by type and size. Refer to parts list for quantities. The number is labeled on each leg and leg support, please identify before assembling. 2.
9. Bag “I” - Mount the pedal (1) to the caster bracket (2) by using the longest bolt (3) and nut (4), and attach the link (5) to pedal (1) with bolt (6) and nut (4) by 6 mm hex key supplied. Fig. F 5 6 4 1 13.Insert the rip fence storage (20) into slots (21) of the left leg support, tighten by using two of six screws (22). Fig. I 22 16 18 15 20 Right side view 21 4 3 2 NOTE: Make sure all screws and nuts are tight and stand is on a stable surface before mounting saw. 10.
INSTALLING THE ANTI-KICKBACK PAWL AND BLADE GUARD ASSEMBLY STORAGE (FIG. K) Storage brackets for anti-kickback pawl and blade guard assembly are located on the right side of the saw base. 1. Bag “J, K” - Insert the bracket (1) into the left slot (2) on the right side of saw base, attach the brackets by using two of six screws (22). 2. Bag “J, K” - Insert the support plate (4) into the right slot (5), attach the support plate by using two od six screws (22). Fig. K 2 1 2 3 4 Fig.
ASSEMBLING THE TABLE EXTENSION (FIG. S) 1. Place the left table extension next to the saw table, aligning the mounting holes (1). 2. Bag “Q” - Place three bolts with washers (2) and thread in mounting holes. 3. Place a straight edge or combination square on the saw table, across the table extension. 4. Adjust the mounting bolts (2) until the extension is flush with the saw table, and tighten. NOTE: Extensions will not be flush on outer edges at this time until rails are installed. 5.
3. Pull the motor locking lever (1) toward the front of the machine while spinning the blade until the latch locks into place and the blade will no longer turn. 4. Place the blade wrench (2) on the arbor nut (3). 5. Loosen and remove the arbor nut and the flange (4) by pulling the wrench toward the front of the machine. 6. Then remove the blade (5). Clean but do not remove the inner blade flange before reassembling the blade. Assembling the rear rail (Fig. U) 1.
90° Stop (Fig. X, Y) 1. Disconnect the saw from the power source. 2. Turn the blade tilting handwheel until the blade tilting scale is at 90°. 3. Turn the blade elevation handwheel and raise the blade (1) to the maximum elevation. 4. Place a combination square (2) on the table and against the blade to check if the blade is 90° to the table. Fig. X 90° 45° 2 1 5. If the blade is not 90° to the table. Remove the back cover of the base by removing the screws, two for each side. 6.
INSTALLING THE TABLE INSERT (FIG. BB, CC) NOTE: The table insert has been previously installed on your unit. However, you must verify that the table insert is flush with the table top surface on all four corners of the insert. 1. Insert the spring clip (1) under the table, and push the table insert (2) to be flush with the table. 2. If the table insert is not flush with the table, adjust the four screws (3) with a screwdriver until it is parallel with the table.
INSTALLING BLADE GUARD ASSEMBLY (FIG. FF, GG) Fig. DD ! 2 3 1 6. If the blade and riving knife are not correctly aligned, adjustment is needed. 7. Loosen the two larger lock screws (4). 8. Locate the four samll set screws (5) adjacent to the riving knife lock knob(6). Adjust the small set screws to move the riving knife according to the position noted in step 4. Lay the combination square on the opposite side of the blade and repeat adjustment as needed. 9. Lightly tighten the two larger lock screws.
Removing the blade guard and anti-kickback pawl assembly (Fig. FF, GG) ! Fig. HH WARNING To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet. 1. With the blade elevation handwheel raise the blade to the maximum height. 2. Loosen the blade lock handle do not pull on handle just turn and move the handwheel to 90° on the bevel scale. 3. Tighten the bevel lock handle. 4.
5. If fence is loose when the handle is in the locked (downward) position, do the following: • Move the handle upward and turn the adjusting nut (6) clockwise until the rear clamp is snug. • Over-tightening the adjusting bolts will cause the fence to come out of alignment. NOTE: Two rollers (7) are provided for fine adjustment, turning left or right. Fig. JJ 1 4 3 7 ! 6 2 5 WARNING Failure to properly align fence can cause “kickback” and serious injury. RIP FENCE INDICATOR AJUSTMENT(FIG.
OPERATION OVERLOAD PROTECTION (FIG. NN) This saw has an overload reset button (1) that resets the motor after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the ON / OFF switch to the OFF position. Wait about five minutes for the motor to cool, push in on the reset button (1) and turn the switch to the ON position. BASIC SAW OPERATIONS NOTE: The table top surfaces should be cleaned to remove the protective coating that it is shipped with before using the saw.
CUTTING OPERATIONS There are two basic types of cuts: ripping and crosscutting. Ripping is cutting along the length and the grain of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece. Neither ripping nor crosscutting may be done safely freehand. Ripping requires the use of the rip fence, and crosscutting requires the miter gauge.
6. Keep the workpiece against the face of the miter gauge and flat against the table. Then slowly push the workpiece through the blade. 7. Do not try to pull the workpiece back with the blade turning. Turn the switch OFF, and carefully slide the workpiece out when the blade is completely stopped. turned to a new position away from the blade tilting handwheel. Once in the new position release the handle and continue to tighten the handle. Fig.
MITER CUTS (FIG. VV) This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90°. BEVEL CROSSCUTTING (FIG. TT) This cutting operation is the same as crosscutting except the blade is at bevel angle other than 0°. ! WARNING Always work to the right side of the blade during this type of cut. The miter gauge (1) must be in the right side groove (4) because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove. 1.
DADO CUTS (FIG. XX) 1. To perform dado cutting with a stacked dado blade set a special insert must be used. See page 30 and 31 for ordering information. Remove the saw blade, original table insert and blade guard. Install the dado and dado blade insert. 2. Instruction for operating the dado is packed with the separately purchased dado set. (not included with unit) 3. The arbor (1) on this saw restricts the maximum width of the cut to 13/16 in. (20.6 mm). 4. When making full 13/16 in. (20.
Fig.
MAINTENANCE MAINTAINING YOUR TABLE SAW GENERAL MAINTENANCE ! WARNING For your own safety, turn the switch OFF and remove the switch key. Remove the plug from the power source outlet before maintaining or lubricating your saw. 1. Clean out all sawdust that has accumulated inside the saw cabinet and the motor. 2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece. 3. Clean cutting blades with pitch and gum remover. 4.
TROUBLESHOOTING GUIDE ! WARNING To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments. REPLACEMENT PARTS Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable. com. You can also order parts from your nearest Porter-Cable Factory Service Center or Porter-Cable Authorized Warranty Service Center. Or, you can call our Customer Care Center at (888) 609-9779.
PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Blade does not raise or 1. Sawdust and dirt in elevation/tilting mechanisms. tilt freely. 1. Brush or blow out loose dust and dirt. Blade does not come 1. Extension cord too light or too long. up to speed. Reset trips 2. Low house voltage. too easily. 1. Replace with adequate size cord. 2. Contact your electric company. Machine vibrates excessively. 1. Tighten all mounting hardware. 2. Reposition on flat level surface. 3. Replace blade. 1.
PUSH STICK PATTERN PUSH STICK CONSTRUCTION • Use good quality plywood or solid wood • Use 1/2 in. (13 mm) or 3/4 in. (19 mm) material • Push stick MUST be thinner than the width of material being cut 0m m) Drill Hole for Hanging 15 -3/ 4i n. (40 Notch for Prevent Hand from Slipping Cut Here to Push 1/2 in. (13 mm) Wood Cut Here to Push 3/4 in.
PARTS LIST 10 IN. (254 MM) STATIONARY TABLE SAW PARTS LIST FOR TABLE SAW I.D.
10 IN.
10 IN. (254 MM) STATIONARY TABLE SAW PARTS LIST & SCHEMATIC FOR STAND I.D. Description 01AE 0CSE 0K7D 0K7F 0K7L 0KJ7 0KMY 0KPQ 0KRR 10LF 10LU 22VB 2EDZ 2X2G 2X2L 2X2P 2X2T 2X2U 2X2V 2X5E LEVELING PAD POWER CORD CLAMP CR. RE. ROUND WASHER HD. SCREW CR. RE. ROUND WASHER HD. SCREW CR. RE. ROUND WASHER HD. SCREW CAP HD. SQ.NECK BOLT HEX. NUT HEX. NUT SERRATED TOOTHED HEXAGON FLANGE NUT HEX. NUT ADJUSTABLE FOOT CUSHION HOOK END CAP CASTER BRACKET TRAY ASS’Y PEDAL ASS’Y RETAINING CLIP CASTER HEX. SOC. HD.
10 IN. (254 MM) STATIONARY TABLE SAW PARTS LIST & SCHEMATIC FOR MOTOR I.D. 1314 1451 0HVW 0HVX 0JAF 0JBA 0KF2 0KRP 0KSR 0LYY 0LZ0 0LZC 0Q1G 0Q2L 0Q2T 144T Description CR. RE. PAN HD. SCREW LEAD WIRE ASS’Y BALL BEARING BALL BEARING EXTERNAL TOOTH LOCK WASHER WAVE WASHER CR.-RE. PAN HD.
NOTES – 37 –
WARRANTY THREE YEAR LIMITED WARRANTY PORTER-CABLE will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call (888) 609-9779. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others.
