ESPAÑOL: PÁGINA 19 FRANÇAISE : PAGE 35 Instruction manual Plunge Routers MODEL 7539 MODEL 7538 To learn more about Porter-Cable visit our website at: http://www.porter-cable.com IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. The Model and Serial No. plate is located on the main housing of the tool. Record these numbers in the spaces below and retain for future reference. Model No.
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . .6 CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 FUNCTIONAL DESCRIPTION . . . . . . . . .
SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. indicates a potentially hazardous situation which, if not avoided,could result in death or serious injury.
GENERAL SAFETY RULES Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE INSTRUCTIONS 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
GENERAL SAFETY RULES continued d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewelery. Keep your hair, clothing and gloves away from moving parts.
ADDITIONAL SPECIFIC SAFETY RULES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator. Use clamps or other practical way to secure and support the workpiece to a stable platform.
SYMBOL V ........................ A ........................ Hz ........................ W ........................ kW ........................ F ........................ µF ........................ l ........................ g ........................ kg ........................ bar ........................ Pa ........................ h ........................ min ........................ s ........................ n0 ........................ …/min or …min-1 .........
EXTENSION CORD SELECTION If an extension cord is used, make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage. A table of recommended extension cord sizes will be found in this section. This table is based on limiting line voltage drop to 5 volts (10 volts for 230 volts) at 150% of rated amperes. If an extension cord is to be used outdoors, it must be marked with the suffix WA or W following the cord type designation.
ASSEMBLY NOTE: This tool is shipped completely assembled. No assembly time or tools are required. 7 6 3 8 5 9 14 10 2 1 13 4 11 12 1. 2. 3. 4. 5. 6. 7. 8. 9. Trigger Switch Switch Locking Button Plunge Locking Lever Collet Nut Chuck Speed Selector Knob (7539 only) Circuit Breaker (7538 only) Depth Indicator Depth Indicator Knob 10. 11. 12. 13. 14.
A Fig. 1 Do not allow the wrenches to contact the columns (A) Fig. 1. If the columns are damaged, the plunge action will be restricted. Do not tighten the collet nut without a bit inserted to prevent collet damage. ADJUSTING PLUNGE DEPTH 1. 2. 3. DISCONNECT TOOL FROM POWER SOURCE. Loosen the depth rod locking knob (K) Fig. 3, and the depth indicator knob (J), allowing the depth rod (L) to contact one of the turret stops (M).
4. 5. 6. Position the depth indicator (H) Fig. 3 at the “O” position and tighten the knob. Loosen the depth rod locking knob (K) Fig. 3, and raise the depth rod until the indicator aligns with the graduation representing the desired depth of plunge (The example in Fig. 5 shows setting for 1" plunge.) Tighten the depth rod locking knob. To limit the upward travel of the plunge mechanism: (1) release the plunge lock by moving the plunge locking lever (C) Fig.
ADJUSTING PLUNGE LOCKING LEVER You can adjust the plunge locking mechanism to compensate for wear or to reposition lever (in locked position). To adjust: DISCONNECT TOOL FROM POWER SOURCE. 1. 2. 3. 4. Hold the lever in the upright position (see Fig. 7). Use a phillips screwdriver to remove retaining screw (V) Fig. 7. Continue to hold the lever through the remaining steps. Insert a 1/8" hex wrench (not furnished) into the adjusting screw (see Fig. 8) and turn counter-clockwise approximately 1/2 turn.
To avoid injury or damage to finished work, allow the motor to come to a COMPLETE STOP before putting it down. OVERLOAD PROTECTION MODEL 7538 is equipped with a thermal-type circuit breaker (G) MODEL 7538 G Fig. 10, located in the top of the motor. This circuit breaker will shut the motor “OFF” if the overload is prolonged. If the circuit breaker “trips”, switch the motor “OFF” and: 1. release the trigger switch (A) Fig. 9. Fig. 10 2. determine cause of the overload (i.e.
USING THE TOOL Periodically wipe the columns clean with a dry cloth. DO NOT lubricate columns. IMPORTANT: Before using your router, consider the kind and total amount of material to be removed. Depending on the material, it may be necessary to make more than one cut to avoid overloading the motor. Before beginning the cut on the actual workpiece, make a sample cut on a piece of scrap lumber. This will show exactly how the cut will look as well as enable you to check dimensions.
W THE EDGE GUIDE Z X W Y Fig. 13 An accessory edge guide is available to aid in straight edge planing, parallel grooving, dado, or slotting operations. To attach, insert the grooved end of the guide rods (W) Fig. 13, in holes in base and secure with two screws (X). (NOTE: These screws should engage the groove in the guide rod.) Slide the guide (Y) Fig. 13 on the rods, and adjust to the desired position. Secure with the two thumb screws (Z).
TROUBLESHOOTING GUIDE For assistance with your tool, visit our website at www.porter-cable.com for a list of service centers or call the Porter-Cable help line at 1-800-487-8665. MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Wear ANSI Z87.1 safety glasses while using compressed air.
SERVICE REPLACEMENT PARTS When servicing use only identical replacement parts. For a service parts list or to learn more about Porter-Cable visit our website at www.porter-cable.com SERVICE AND REPAIRS All quality tools will eventually require servicing, or replacement of parts due to wear from normal use. For assistance with your tool, visit our website at www.porter-cable.com for a list of service centers or call the Customer Care Department at 1-800-487-8665.
WARRANTY PORTER-CABLE LIMITED ONE YEAR WARRANTY Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original purchase. We will repair or replace at our option, any part or parts of the product and accessories covered under this warranty which, after examination, proves to be defective in workmanship or material during the warranty period.
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) (CENTRE DE SERVICE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Power Tools are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) (Locations où vous trouverez les pièces de rechange nécessaires ainsi qu’un service d’entretien) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-12
