ESPAÑOL: PÁGINA 15 FRANÇAISE : PAGE 29 Instruction manual Dovetail Fixture/Jig MODEL 4112 Includes 1/2" Half-Blind MODEL 4113 Dovetail Templet MODEL 4114 For 1/4" Half-Blind Dovetails MODEL 4115 For 1/2" Box Joints To learn more about Porter-Cable visit our website at: http://www.porter-cable.com IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations. The Model and Serial No.
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the left. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
16. AVOID UNINTENTIONAL STARTING. Do not carry a plugged-in tool with finger on switch. Be sure switch is off when plugging in. Keep hands, body and clothing clear of blades, bits, cutters, etc. when plugging in the tool. 17. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords marked “Suitable for use with outdoor appliances – store indoors when not in use.
ASSEMBLY AND ADJUSTMENT 1. Clamp Knobs (4) 2. Spacers (4) 3. 10-32 x .375 Socket Head Screws (4) 4. Templet Brackets (2) 5. Springs (4) 6. 1/4-20 Knurled Nuts (2) 7. 1/4-20 Lock Nuts (2) 8. Base 9. Top Clamp Bar (Long) 10. Front Clamp Bar (Short) 11. Templet 12. Right Edge Guide (One #1 & One #2) 13. Left Edge Guide (One #1 & One #2) 14. 1/4-20 x 1.5" Bolt (2) 15. 10-32 x .375 Pan Head Screw (2) 16. 1/4 Washer (2) 17. 1/4-20 x 1.75" Bolt (4) 18. 1/4-20 Jam Nut (6) Fig. 1 NOTE: Refer to Fig.
IDENTIFYING DRAWER PARTS It is recommended that scrap lumber be used when making your first dovetail cut so all adjustments and fits can be checked to insure a satisfactory joint. Once the templet and router have been set up to rout a satisfactory dovetail joint, any number of joints can be made. 1. Arrange the drawer front and side pieces as shown in Fig. 2. NOTE: Ends of front and side pieces must be cut square with the length of the pieces to produce good dovetail joints. 2.
1/2 " HALF-BLIND DOVETAILS The following are required to produce 1/2" half-blind dovetails. #1 Edge Guide (furnished with Model 4112) 4113 1/2" Half-Blind Dovetail Templet (furnished with Model 4112) 42046 5/8" Templet Guide (furnished with Model 4112) Available 42237 Locknut (furnished with Model 4112) as Accessories 43705 Carbide Tipped, 1/2" Dovetail Bit (1/4" Shank) or 43750 Carbide Tipped, 1/2" Dovetail Bit (1/2" Shank) Fig. 3 PREPARING ROUTER 1. 2. 3. 4. 5. DISCONNECT ROUTER FROM POWER SOURCE.
Fig. 8 2. Place drawer front “inside up” under top clamp bar and against side of drawer which is extending above surface of Dovetail Fixture/Jig. 3. Place the 1/2" half-blind dovetail templet on top of the drawer front. Using a standard scale or ruler, adjust locknuts, item 7, Fig. 1, so there is 19/32" from back of templet slots to edge of drawer front at both ends of templet (see Fig. 8). Tighten knurled nuts, item 6, Fig. 1, to secure templet in place. 4.
IN SI D E Drawer Front IDE INS Left Side of Drawer Fig. 10 9. Fig. 11 shows both the left and right corner of a drawer fitted together after they were both routed from the left end of the templet. Note the location of partial pins on drawer sides. 10. If for appearance reasons the partial pins are desired to be in the same location of both sides of the drawer as shown in Fig. 12, then rout the right end of the drawer front and right side of the drawer on the right end of the templet.
1/4 " HALF-BLIND DOVETAILS 1 /4" Half-Blind Dovetails The following are required to produce 1/4" half-blind dovetails: Available as Accessories 889676 #3 Edge Guides (furnished with Model 4114) 42237 Locknut (furnished with Model 4112) 1 /4" Half-Blind Dovetail Templet 4114 5 42054 /16" Templet Guide 43639 High Speed Steel, 1/4" Dovetail Bit Fig. 13 PREPARING ROUTER Prepare router the same as for 1/2" half-blind dovetails except install 42054 templet guide, 43639 bit, and adjust depth of cut (B) Fig.
1/2 " AND 1/4" HALF-BLIND RABBETED DOVETAILS Half-Blind Rabbeted Dovetails The same accessories are required as those for 1/2" and 1/4" Half-Blind Dovetails except for the edge guides. Use #2 Edge Guide for 1/2" Rabbeted Dovetails (furnished with Model 4112) Use #4 Edge Guide for 1/4" Rabbeted Dovetails (furnished with Model 4114) Fig.
1/2 " BOX JOINTS 1/2 " Box Joint The following are required to produce 1/2" box joints: Available as Accessories 889676 42046 42237 4115 43318 or 43057 #3 Edge Guides (furnished with Model 4115) /8" Templet Guide (furnished with Model 4112) Locknut (furnished with Model 4112) 1 /2" Box Joint Templet 1 /2" Carbide Tipped Straight Bit (1/4" Shank) 5 1 /2" Carbide Tipped Straight Bit (1/2" Shank) Fig. 18 NOTE: Any material up to 13/16" thick can be joined together with box joints.
ROUTING BOX JOINTS 1. Before turning on router, place it on templet and make sure bit will not hit Dovetail Fixture/Jig as it cuts into scrap material. 2. Carefully rout box joints. 3. Loosen front clamp, rotate material as shown in Fig. 21 and position up against templet and edge guide. Clamp securely in place and rout other end. Fig. 20 Fig. 21 Assemble Box Fig.
MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air. Clean all plastic parts with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. WEAR ANSI Z87.1 SAFETY GLASSES WHILE USING COMPRESSED AIR. SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use.
PORTER-CABLE LIMITED ONE YEAR WARRANTY Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original purchase. We will repair or replace at our option, any part or parts of the product and accessories covered under this warranty which, after examination, proves to be defective in workmanship or material during the warranty period.
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 San Leandro
