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PH04 Comfort XLT Flushing - June 2019
Page 9 of 15
PC-000106 Washer
18 Used in this step
PC-000123 Washer
6 Used in this step
PC-000140 Nut
6 Used in this step
PC-000175 Screw
4 Used in this step
PC-000100 Rivet
18 Used in this step
Step 3. Front Sub-Assembly to the Base Surrounds
Lift the front sub-assembly and place the legs of the aluminum door jamb
into the “pockets” of the base surround on each side of the door
opening. Attach the front assembly to the front corner
moldings by riveting into the pre-drilled holes using (18)
PC-000100 rivets and (18) PC-000106 back-up washers
as in Step 1. NOTE: (Make sure that you rivet from the
outside of the front toward the corner.) For shipping
purposes, there is a zip tie holding the holding the
door closed with the front assembly. Cut this tie o
and install a PC-000107 rivet into the hole in the door
jamb. Grab one side of the front assembly and pull
tightly into the “pocket” of the base surround and place
a pair of vise-grips onto the base surround holding the
front sub-assembly. Locate the three pre-drilled holes
in the bottom of the door jamb, using a 1/4” drill bit, drill
into those holes all the way through the base surround. Insert
into the two bottom holes (2) PC-000175 screws with (2) PC-000123
washers with (2) PC-000140 lock-nuts. DO NOT TIGHTEN TO THE END OF
THE THREAD, TIGHTEN JUST SO THE LOCK-NUT IS JUST FLUSH AT THE END OF
THE SCREW. Insert into the top hole (1) PC-000174 bolt with (1) PC-000123 washer and (1)
PC-000140 lock-nut. DO NOT TIGHTEN TO THE END OF THE THREAD, TIGHTEN JUST SO THE
LOCK-NUT IS JUST FLUSH AT THE END OF THE SCREW. Repeat this for the other side of the front sub-assembly.
PC-000174 Bolt
2 Used in this step