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PH04 Comfort XLT Flushing - June 2019
Page 10 of 15
For the side panels: Place a PC-000121 washer on a PC-000139 bolt and
insert the bolt though the center hole in the left side panel and into the
base surround. Place a PC-000123 washer on the inside along with a
PC-000140 nut and tighten. Repeat this step for the other two side pan-
els. Level the left side panel, and using the remaining holes in the side as
a guide, drill 1/4” holes all the way through the base surround.
Fasten the side to the base using the same method as for the
center hole. Repeat this for the rest of the sides. For the
corner moldings: NOTE: (Be sure the corners are pushed
tight against the base surround by pushing the corner at the
rib in the center.) Start with the front corners rst. From the
inside of the unit, locate the two recesses in the front inside cor-
ners of the base surround. Drill a 1/4” hole through the centers of
these recesses and through the corner panel. Fasten in place using
the PC-000121 washers and PC-000139 bolts on the ouside with the
PC-000123 washers and PC-000140 nuts on the inside. Tighten in place.
Repeat these steps for the remaining corner panels.
Step 4. Attaching the Wall Panels and Corner Moldings to the Base Surround
PC-000121 Washer
23 Used in this step
Step 5. Roof Assembly
NOTE: (The front and three wall panels are supplied with pre-
drilled holes at the top center of each panel. The roof is sup-
plied with dimple spots along each of the eight edges.) Use a
13/64” drill bit. Drill holes in the center dimple spots of the
roof. IMPORTANT - BE SURE TO ALIGN THE HOLE FOR THE
VENT STACK IN THE ROOF WITH THE HOLE IN THE TANK.
Start with the front of the unit: The roof needs to be aligned
with the center hole in the jamb. When aligning the roof to
the front assembly, apply pressure to the left corner mold-
ing, this will cause the door to move up and down within the
aluminum door jamb. Before installing the rivets in this area
square up the door to the jamb. Someone on the outside
will rivet PC-000100 rivets through each of the four center
holes of the roof to the wall panels, while another person
places PC-000106 back-up washers on the rivet stems from
inside the unit. Proceed with the corner moldings: Using a
13/64” drill bit, drill holes in the center on both sides of the
rib and then rivet into place as above. For the wall panels:
Hold the roof rmly against the wall panels. Using a 13/64”
bit, drill through the remaining dimple spots of the roof into
the wall panels. The person on the outside will again rivet
the PC-000100 rivets through the drilled holes, while from
inside, someone will place PC-000106 back-up washers on
the rivet stems.
PC-000106 Washer
28 Used in this step
PC-000100 Rivet
28 Used in this step
PC-000139 Bolt
23 Used in this step
PC-000123 Washer
23 Used in this step
PC-000140 Nut
23 Used in this step