KOOL MART INSTALLATION INSTRUCTIONS Poly-Tex Inc. 27725 Danville Avenue P.O.
SAFETY GUIDELINES PLEASE READ THE INSTALLATION INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING THE STRUCTURE. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. WARNING This structure is intended to be self-supporting once constructed with all frames, hardware, sheathing, sheeting, bracing, cables, and membrane in place and secured to the foundation as shown in the manual. Stability during construction, from winds and loads imposed during erection, is the sole responsibility of the installer.
KOOL MART With Roll-up sides INDEX Part Identification....................................................................................1 Part Identification...............................................................................2 Layout & Base Assembly...................................................................3 Frame Section Assembly......................................................................4 Stand up Frame Sections...............................................................
PART IDENTIFICATION KM2035 - LEFT CORNER BASE (ROLL-UP) KM2001 - TOP END HOOP KM2008 - 6' DOOR SPACER KM2021 - ROLL UP DOOR PIPE (126") KM2034 - RIGHT CORNER BASE (ROLL-UP) KM2010 - SLIDING DOOR END BRACE (95 1/2") KM2000 - TOP INTERMEDIATE HOOP KM2009 - SLIDING DOOR VERTICAL KM2032 - 6' SIDE BASE KM2029 - LFT CRN BASE (SLIDING DR, ROLL-UP) KM2005 - TOP END HOOP W/TABS KM2033 - 12' SIDE BASE KHR1018 - DOOR SPACER KM2030 - INTERMEDIATE HOOP KM2038 - RT CRN BASE (SLIDING DR, ROLL-UP) KHR1036 - DOOR
PART IDENTIFICATION NB1816 - 5/16" x 2 1/2" CARRIAGE BOLT NB1832 - 5/16" x 1 1/4" CARRIAGE GRD 5 GM2802 - ROLLING DOOR RAIL WIGGLE WIRE ™ BMS1130 - 18" SPIKE MV1000 MANUAL ROLL UP UNIT NS101 NB1862 - 5/16" LOCK WASHER RF2552 - 3' x 6' BENCH TOP GM2803 - ROLLING DOOR HEADER NB1927 - CUSHION BALL GM4000 - 6'-1-1/2" BASKET PURLIN -95 NB1872 - 5/16" HEX NUT RF2554 - 1'6" x 6' BENCH TOP RC1009 GEARBOX EXTENSION W/BOLT FT2080 - 1.
SQUARE THE BASE BASE ASSEMBLY To assemble the base, connect corner bases, six foot side bases, and twelve foot side bases to length of greenhouse. These are secured together with snap buttons incorporated with the part. Note: Not all KOOL MART's will contain a 6' base. When measuring the width of the greenhouse, measure from center-to-center of 5" inserts. The width should be 20'. Also measure diagonally across the base from corner-to-corner to make sure that the base is square.
KOOL MART WITH ROLL-UP SIDES Lay parts out on a flat surface, and assemble the End Frame Sections as shown (Door Sections shown). Make sure all snap buttons are secured. NOTE: Determine type of Door and assemble accordingly. Lay parts out on a flat surface and assemble the Intermediate Frame Sections as shown. Make sure all snap buttons are secured.
STAND UP FRAME SECTIONS First, stand up one end frame section on the end 5" inserts. Next, stand up an intermediate frame section on the next 5" inserts. Then, insert a ridge purlin (KHR1044) between the peaks of the frame sections. Ensure all snap buttons are secured. Attach diagonal braces (KHR1046) to each corner with long speed hooks (FT2080), 5/16" x 1 1/4" carriage bolts, and 5/16" X 2 1/2" carriage bolts. Tighten snugly.
KOOL MART WITH ROLL-UP SIDES WIGGLE WIRE BUNGEE BALL 3/8" WING NUT, NYLON WASHER SNAPPER PIN NB1925 VINYL DOOR VINYL DOOR CUSHION BALL VINYL DOOR GROMMET CLOSED VIEW OPEN VIEW 1. Secure door to jambs using (6) cushion balls (NB1927) and carriage bolts. 2. Fasten top of door to header using wiggle wire. To open door, remove cushion balls and place them where they can be found easily. Roll up door and secure inside bungee balls.
KOOL MART WITH ROLL-UP SIDES 1. Install the "V" brackets onto the center poles and intermediate frame sections by inserting them into the pre-drilled holes. BENCH TOP PLACING BENCH TOPS 4 2. Attach Inline fitting to power pole at appoximately 84". Attach purlin to inline fitting and hoop tabs and adjust if necessary. 5 FLAT STACKER CLIP THUMB SCREW 3. Install the basket purlin by hooking it on the basket purlin hooks. 4. Place bench tops on "V" brackets as shown.
KOOL MART WITH ROLL-UP SIDES 1. Install the "V" brackets onto the center poles and intermediate frame sections by inserting them into the pre-drilled holes. BENCH TOP PLACING BENCH TOPS 4 2. Attach Inline fitting to power pole at appoximately 84". Attach purlin to inline fitting and hoop tabs and adjust if necessary. 5 FLAT STACKER CLIP THUMB SCREW 3. Install the basket purlin by hooking it on the basket purlin hooks. 4. Place bench tops on "V" brackets as shown.
KOOL MART WITH ROLL-UP SIDES 30" 21'-0" REV: AD-130315
KOOL MART WITH ROLL-UP SIDES IMPORTANT NOTE: LUMBER SUCH AS 2 x 4's, 2 x 6's OR 1" THICK PLYWOOD MUST BE USED TO HELP CONCENTRATE WATER TUBE WEIGHT OVER THE BENCH FRAMES. DIVERTING FROM THIS PROCEDURE CAN CAUSE SERIOUS DAMAGE TO YOUR STRUCTURE UNDER WINDY CONDITIONS.
NOTE: IF THIS IS A NEW CONSTRUCTION, SKIP TO PAGE SEVEN 1. After poly has been removed from the roof, remove screws and wiggle wire base from both sides of structure (FIGURE 1). 2. Place a mark at 55 1/4" from bottom of frame on each hoop (FIGURE 2). 5/16" x 1 1/4" CARRIAGE BOLT, LOCK WASHER, & HEX NUT STUD HOOK SHORT SPEED HOOK 3. Attach 18" wiggle wire base 3 1/4" from end to each corner using 2 #12-14 X 1" self-drilling screws (FIGURE 3). 4.
KOOL MART WITH ROLL-UP SIDES SM4012 RC1308 After installation of the frame sections, place SM4012 rails on the studs. Rails will be secured later. Fasten end panel RC1308 to poly fastener base using wiggle wire on three sides as shown. For ease of access, lay out nominal 5 foot wiggle wire pieces in handy locations along the side of the structure.
KOOL MART WITH ROLL-UP SIDES LENGTH AS REQUIRED DO NOT OVERLAP STUDS WITH WIGGLE WIRE GEARBOX END 59-1/2" WIGGLE WIRE 59-1/2" WIGGLE WIRE 2" POLY CURTAIN FIGURE 1 2" Unroll and position the “roll-up curtain” poly film along each side of the structure. Be sure to have equal excess film on both ends. For best results, work from the middle of the structure and move to the ends when securing the poly.
GUIDE & ROLL UP ASSEMBLY KOOL MART WITH ROLL-UP SIDES WING NUT & NYLON WASHER KM2040 FIGURE 2 FIGURE 3 GUIDE BRACKET KM2040 GEARBOX EXTENSION FIGURE 4 Insert KM2042 into the corner base until the snap button locks. Repeat for the other end using KM2041. FIGURE 1 After installing the poly curtain and the gearbox guides attach the KM2040 roll up curtain guides on every hoop frame. Slide guides onto the guide brackets on the base FIGURE 2 , then onto the stud.
KOOL MART WITH ROLL-UP SIDES POLY INSTALLATION Try to pick a calm day. If it is windy, it's almost impossible to handle the plastic. 1. With an equal amount of poly on all sides, start installing wiggle wire at the bottom left corner and continue across to the right corner. Be sure to tension poly as you install the wiggle wire. Lay out the 6'6" wiggle wire around the perimeter of the structure so they are handy. Unroll the poly on the ground along the length of the structure.
