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PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00

VIRAGE

Model #W005197D

INT’L VIRAGE

Model #W005197I

Rev. 01

E 2000 Polaris Sales Inc.E 2000 Polaris Sales Inc.

Summary of content (42 pages)

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VIRAGE Model #W005197D INT’L VIRAGE Model #W005197I Rev. 01 E 2000 Polaris Sales Inc.
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TABLE OF CONTENTS VIRAGE W005197D and INT’L VIRAGE W005197I Parts Manual B F BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . B10 BILGE PUMP . . . . . . . . . . . . . . . . . . . . . . . . B13 C CARBURETOR . . . . . . . . . . . . . . . . . . . . . . COOLING SYSTEM . . . . . . . . . . . . . . . . . . . CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . CRANKSHAFT and PISTON . . . . . . . . . . . . . CYLINDER & MANIFOLD . . . . . . . . . . . . . . . H HULL and BODY . . . . . . . . . . . . .
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2000 VIRAGE WATERCRAFT SPECIFICATIONS CAPACITIES Fuel Tank Reserve Fuel Tank Injection Oil Reservoir ENGINE 17 US Gallons (64.26 l) N/A 6 Quarts (5.68 l) Regular Unleaded 87 Octane or 89 Octane Oxygenated 1-40mm Diaphragm Type Carburetion Idle Speed 1350  50 RPM COOLING Cooling System Type Water Cooled, Thermostat Pop off Overheating Warning Warning Light/RPM Limit Number of Cylinders 131.1² (330.5 cm) 2 700cc Compression Ratio Effective 6:8 Maximum Power (approx.
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2000 POLARIS VIRAGE PUBLICATION NUMBERS MODEL MODEL # OWNER’S MANUAL PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS VIRAGE INT’L VIRAGE W005197D W005197I 9915574 9915574 9915581 9915581 9915589 9915589 9915597 9915597
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SHROUD VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 4 3 4 6 5 E 2000 Polaris Sales Inc.
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SHROUD VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3280339 5411738 8450070-190 7041931 2632234 2201593 3280342 5433709-311 7041754 5521478 7546705 5811783 7516609 5211865 7517668 7556055 7555874 5411557 5411558 2631973-070 2631972-070 7546804 7080926 7546704 7555839 Qty. 1 1 1 2 1 1 1 1 1 1 2 1 2 1 4 2 8 1 1 1 1 4 1 2 2 Description Gauge, MFI, Analog/Digital Gasket, MFI Line, Pitot, Formed End Spring, MFI Mounting Asm.
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HULL and BODY VIRAGE W005197D and INT’L VIRAGE W005197I Bulkhead 1 6 5 2 32 31 30 29 28 3 33 35 30 31 8 10 27 34 7 8 8 10 9 8 13 12 26 4 29 8 25 10 24 14 13 23 22 19 11 12 21 15 20 18 14 15 16 17 A7 13
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HULL and BODY VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 1 5811915-070 2 5811913-070 5811914-070 3 5811911-070 5811912-070 4 5811909-070 5811910-070 5 5411158 6 5411658 7 7516807 8 7556094 9 5433671 10 7546704 11 5411758-070 12 7621511 13 5431994-070 14 7542133 15 7555839 16 7555870 17 2670150 Qty. 1 1 1 1 1 1 1 2 1 2 14 1 8 1 31 29 4 12 2 1 Description Ref. Part No.
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FRONT STORAGE COMPARTMENT VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 10 11 12 13 7 14 8 9 3 6 19 5 15 20 4 16 17 21 22 18 22 23 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 2653012 5433710-311 1013282 7555890 7546704 7517669 7516805 7552613 7555839 7555837 7552615 7512045 5521565 Qty. 1 1 1 5 5 5 4 4 4 2 2 2 1 24 Description Ref. Part No. Latch, Door Door, Compartment Asm.
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DECALS VIRAGE W005197D and INT’L VIRAGE W005197I 1 3 2 5 4 6 13 7 12 11 RH 10 9 15 8 3 16 17 14 7 LH 20 Ref. Part No. 2201689 2200891 1 2 3 4 5 6 7 8 7078583 7077812 7078582 7078884 7077479 7078260 7077777 7078564 Qty. Description 1 Kit - Decals (Incl.
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FUEL TANK VIRAGE W005197D and INT’L VIRAGE W005197I 7 4 8 6 5 3 4 3 2 2 4 1 1 10 12 11 9 14 13 16 15 16 17 26 19 25 18 3 2 3 2 22 20 21 21 20 22 24 23 Ref. Part No. Qty. 1 2 3 4 5 6 5244279 7552610 7515361 5243775 5430621 ------- 6 8 8 9 3 1 7 8 9 10 11 12 13 5243776 5410424 2520177 7080710 7511873 7080442 5433553 3 3 1 1 1 2 1 Description Ref. Part No. Bracket, Strap Washer, Lock Screw Hook, Strap, Narrow Strap, Rubber Tank, Oil (See Oil Tank Pg. A14, Ref.
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FUEL SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 10 11 12 1 13 7 2 7 13 14 6 3 8 6 4 9 6 5 7 6 SEE NOTE BELOW 7 15 6 NOTE: Fuel line from fuel/water separator connects to fuel sender fitting marked “ON.” Ref. Part No. 1 2 3 4 5 6 7 8 7516302 7555840 5432836-070 5431451 7052159 7080476 8450046-1525 ------- Qty. 1 1 1 1 1 12 AR 1 Description Ref. Part No.
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SEAT VIRAGE W005197D and INT’L VIRAGE W005197I 6 1 3 4 2 8 5 12 13 18 17 28 7 16 12 19 27 24 21 9 15 20 2 10 23 20 15 14 2 4 3 25 23 13 22 21 12 11 26 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7516806 7555839 5211314 7042036 5433779 7621478 5812025 5411807 2682540-204 2682542-204 7517805 7517806 7555838 5431357 5431358 Qty. 2 5 2 2 1 2 1 1 1 1 1 2 5 2 1 Description Ref. Part No.
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OIL TANK VIRAGE W005197D and INT’L VIRAGE W005197I 1 5 4 3 2 6 1 7 8 9 22 9 10 21 11 15 21 20 19 17 18 12 17 13 16 14 15 14 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 7080442 7517241 7621229 7080710 5432843 7661038 5433601 5811554 7080481 7052130 2410131 Qty. 2 1 1 1 1 4 1 1 2 1 1 Description Ref. Part No.
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STEERING VIRAGE W005197D and INT’L VIRAGE W005197I 4 5 3 6 7 11 2 1 8 30 12 29 28 9 27 13 10 26 14 25 24 23 15 22 21 6 16 20 17 19 18 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7517717 7552613 7555836 5433089-070 5433819-070 7517660 5631017 5433355-070 5433081 7080787 7080138 2410168 7080675 1820820-070 5132317 Qty. 6 6 6 1 1 8 1 1 1 1 1 1 1 1 1 Description Ref. Part No.
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STEERING VIRAGE W005197D and INT’L VIRAGE W005197I 2 3 4 1 20 19 18 17 16 10 15 11 13 12 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 7542150 7515120 7555839 7060170 7542133 1860115 1860117 1860114 7080723 5244681 7555891 7516717 7542528 Qty. 1 1 1 1 1 1 1 1 1 1 2 2 2 12 14 14 23 5 8 9 21 22 6 7 13 24 11 Description Ref. Part No.
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DRIVE SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 5 4 6 7 5 8 4 9 8 10 4 11 12 13 Ref. Part No. 1 2 3 4 5 6 7 1060119 5410735 5432129 7080481 5410663 6230103 7080629 Qty. 1 1 1 3 2 1 1 Description Ref. Part No. Asm., Drive Coupler O-Ring Shroud, Coupler Clamp, Hose Bumper, Drive Shaft Shaft, Drive Fitting, Lubrication 8 9 10 11 12 13 3610040 1341145 5411027 5432298 5411174 5431985 Qty. 2 1 1 1 1 1 Description Seal, Bearing Asm., Bearing Housing (Incl.
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PROPULSION VIRAGE W005197D and INT’L VIRAGE W005197I 4 6 5 7 4 10 3 12 9 8 25 11 24 13 1 2 26 14 15 16 17 29 23 2 19 30 22 18 20 27 28 32 34 21 36 31 33 35 37 8 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5244556 5132111 5411107 5410735 5432269 5130983 5010294 3514008 3610043 5010295 5132372 5411644 5131196 7522019 5630598 7555941 5131573 7555966 7542455 Qty. 1 4 1 2 1 1 1 2 2 1 1 1 1 1 1 4 1 3 4 Description Ref. Part No.
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REVERSE VIRAGE W005197D and INT’L VIRAGE W005197I 3 1 4 7 6 5 8 2 9 10 12 11 13 20 21 17 18 16 19 14 15 22 23 24 28 29 27 26 16 25 30 26 31 25 32 33 34 33 32 36 37 34 35 38 39 47 40 41 42 43 44 45 46 B5
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REVERSE VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 5433677-070 7516816 7517669 7661040 5433646 5811982 5433643 5433911 5433910 5433645 5433674 5433675 7555839 7517331 5433872 7041888 7517717 7556094 5244288 5433605-070 5244289 7661041 5433647 5433673 Qty. 1 1 4 8 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 4 1 1 Description Ref. Part No.
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EXHAUST SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 42 43 36 41 38 42 43 38 38 38 41 38 38 44 4 1 5 3 2 6 3 2 38 45 37 45 8 38 36 35 37 39 38 36 38 40 44 37 40 39 37 7 24 24 21 9 34 21 10 33 24 26 25 11 24 13 23 12 27 24 22 14 15 16 17 15 16 17 24 23 18 19 22 20 31 28 29 B7 30 16 36 32
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EXHAUST SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. 1 2 3 4 5 6 Qty. 5020668 7555856 7552611 7517268 7517004 ------- 1 4 4 2 2 1 7 ------- 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1261023-093 7080446 5411165 7080451 5430621 5811342 5224472 7515127 7555838 7555839 5410414 5222696 1260581-093 5812094 7080445 5411951 1 1 1 1 1 1 2 2 6 2 2 1 1 3 2 2 Description Ref. Part No.
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ENGINE MOUNTING VIRAGE W005197D and INT’L VIRAGE W005197I 4 3 1 5 2 6 27 26 7 25 24 23 22 8 21 20 16 19 18 9 17 10 15 16 11 14 12 13 Ref. Part No. 1 2 3 4 5 6 Qty. 2410187 5242488 7077026 7515149 5830051 ------- 1 1 1 2 1 1 7 ------- 2 8 9 10 11 12 13 14 7051527 5630585 5630584 7552609 7517330 5244508 3021103 1 1 1 4 4 2 4 Description Ref. Part No. Asm.
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BATTERY BOX VIRAGE W005197D and INT’L VIRAGE W005197I E 2000 Polaris Sales Inc. 1 2 3 4 5 6 12 11 7 8 10 9 13 Ref. Part No. 1 2 3 4 5 6 7 7515192 7517824 7555839 5211676 5432413 5410682 7080483 Qty. 1 1 1 1 1 1 3 Description Ref. Part No. Stud Screw Washer, Flat Bracket, Battery Hold Down Cover, Battery Grommet, Vent Cable Tie 8 9 10 11 12 13 7052078 5432121 4140009 2200619 4010118 5850136 Qty.
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COOLING SYSTEM VIRAGE W005197D and INT’L VIRAGE W005197I 1 3 2 9 4 7 1 8 7 10 51 1 6 11 1 7 9 4 4 21 13 20 28 1 12 14 15 7 19 17 18 16 27 22 26 23 24 25 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7080475 5431444 5811317 5521287-63 5411049 5431784 7080476 7052128 8450054-100 5020747 5411050 7080138 7516727 7516725 Qty. 6 1 1 4 1 1 4 1 1 1 1 10 2 4 Description Ref. Part No.
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WATER INLET VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 9 3 4 5 6 5 8 7 15 10 11 14 12 13 Ref. Part No. 1 2 3 4 5 6 7 8 7080483 ------7547003 7555873 5810879 7555848 5431634 5131602 Qty. 1 1 1 1 2 1 1 1 Description Cable Tie Line, Pitot (See Shroud Pg. A6, Ref. 3) Nut, Hex, Nylon Washer, Flat Gasket, Pitot Washer, Flat Fitting, Pitot Scoop, Inlet Ref. Part No. 9 ------10 11 12 13 14 15 5630542-067 7515155 7517267 7515126 5630659 7010083 Qty. Description 1 O-Ring (See Propulsion Pg.
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BILGE PUMP VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 4 3 2 2 5 6 4 7 2 9 8 10 Ref. Part No. 1 2 3 4 5 7052141 7080475 8450050-26 7080492 5431444 Qty. 1 4 1 2 1 Description Ref. Part No. Elbow Clamp Hose, Water Cable Tie Fitting, Water, Thru-Hull 6 7 8 9 10 5811317 5411595 2410169 7512043 7555837 Qty. 1 1 1 2 2 Description Gasket Hose Asm.
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ENGINE AIR INTAKE/HULL AIR INLET VIRAGE W005197D and INT’L VIRAGE W005197I ENGINE AIR INTAKE 10 1 2 9 11 HULL AIR INLET 12 8 10 13 11 14 12 15 15 7 16 16 6 3 17 5 4 Ref. Part No. 1 2 3 4 5 6 7 8 9 5432138-070 5410589 5132353 5830062 5631070 7517799 2520185 5432464-070 7546708 Qty. 1 1 2 1 1 2 1 1 2 Description Ref. Part No.
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ELECTRICAL BOX VIRAGE W005197D and INT’L VIRAGE W005197I 28 25 1 26 29 Top View 27 23 24 22 30 21 31 20 32 2 3 4 5 18 17 7 8 6 8 9 33 19 16 16 18 34 35 15 14 36 37 10 11 38 13 39 12 40 17 C1 41
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ELECTRICAL BOX VIRAGE W005197D and INT’L VIRAGE W005197I Ref. Part No. Qty. 1 2 3 4 5 6 2460898 5410346 7546705 7552613 7555882 ------- 1 4 2 2 2 1 7 8 9 10 11 12 13 14 7517671 7555839 7546704 4060161 4060111 5432503 5333544 ------- 2 4 2 1 1 4 4 1 15 16 17 18 19 20 21 5244335 7547061 7555837 7512042 4010304 7547059 4010238 1 3 7 3 1 4 1 Description Ref. Part No. Harness, Main Wire Insulator Nut Washer, Lock Washer Solenoid, Starter (See Magneto Pg. C8, Ref.
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CRANKCASE VIRAGE W005197D and INT’L VIRAGE W005197I 6 5 7 11 8 9 10 12 18 13 17 1 14 4 2 16 3 15 19 21 20 22 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 2201619 5131677 7663001 7052145 5243231 7517431 3569805 5433130 3574214 7041457 3569806 Qty. 1 8 2 1 1 1 1 1 1 1 1 Description Ref. Part No. Kit - Asm., Crankcase (Incl.
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CYLINDER & MANIFOLD VIRAGE W005197D and INT’L VIRAGE W005197I 1 3 2 4 27 5 26 6 25 24 7 23 22 8 9 10 11 12 21 20 19 18 17 16 15 13 Ref. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7075383 7516806 7077026 7051527 3070174 7516722 7517352 5410917 5410932 5410931 7547021 3021019 5830043 7517306 Qty. 1 4 1 1 2 8 12 2 2 2 8 2 1 2 Description Ref. Part No.
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CRANKSHAFT and PISTON VIRAGE W005197D and INT’L VIRAGE W005197I 3 1 4 2 3 1 5 8 9 2 1 4 6 7 5 8 9 16 5 22 7 6 23 24 25 26 11 5 10 20 10 15 Ref. Part No. 14 12 13 4 2 1 1 1 2200918 2200917 2200916 1 1 1 4 2201626 2201627 2201628 5 ------6 ------7 ------8 2201022 9 3584001 10 3585503 1 1 1 4 2 2 1 2 4 11 21 17 16 Qty. 1 3022950 2 3021091 3 2200902 2200903 2200904 19 18 Description Circlip, Piston Pin, Piston Kit - Piston Rings (Std.)(2 Rings) Kit - Piston Rings (.
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CARBURETOR VIRAGE W005197D and INT’L VIRAGE W005197I 9 8 7 Jet Block 6 10 11 5 4 13 9 8 12 17 14 18 16 15 19 3 20 2 1 22 21 Ref. Part No. Qty. 1253334 2200910 3050136 2200687 2200686 5830062 3050144 2200733 3050117 3050193 3050133 3050135 1 1 4 1 1 1 2 1 1 1 1 8 1 2 3 4 5 6 7 8 9 10 Description Ref. Part No. Asm., Carburetor Kit - Carb Rebuild (Incl.
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OIL PUMP VIRAGE W005197D and INT’L VIRAGE W005197I 1 5 2 4 3 8 6 7 Ref. Part No. 1 2 3 4 7080679 8450061-54 7080603 7555944 Qty. 1 2 4 1 Description Ref. Part No. Cable, Oil Pump Line, Oil Clamp, 7 mm Washer 5 6 7 8 7710427 5411293 7516605 2540073 Qty. 1 1 2 1 Description E-Ring O-Ring Screw Pump, Oil (Incl.
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MAGNETO VIRAGE W005197D and INT’L VIRAGE W005197I 2 1 3 4 15 16 5 7 8 6 14 13 12 11 10 9 Ref. Part No. 1 2 3 4 5 6 7 8 4010172 7517384 5811320 5432282 4010189 7517431 7555907 7546909 Qty. 1 3 1 1 1 1 1 1 Description Stator, Twin Screw O-Ring Holder, Magnet Asm., Flywheel Screw Washer Nut Ref. Part No. 9 4010348 10 11 12 13 14 15 16 4010228 4010175 7080471 4010173-42 4010173-56 7080483 4020155 Qty.
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STARTING MOTOR VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 4 3 5 6 7 8 10 9 12 11 13 9 14 17 25 15 24 21 23 Ref. Part No. Qty. 4060118 3240113 7516807 3240111 3240115 3084408 3240119 3240117 3240116 3084405 3240207 3240118 3240112 1 2 2 4 1 1 1 1 1 2 1 AR 1 1 2 3 4 5 6 7 8 9 10 11 12 20 22 19 18 Description Ref. Part No. Starter, Big Bore Bolt, Through Screw Spring, Brush Asm., Brush (Incl. 3-8) O-Ring Washer Washer, Spring Nut Ring, Rubber Asm.
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FUEL/WATER SEPARATOR VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 4 5 6 7 8 9 Ref. Part No. 1 2 3 4 5 7517798 7552613 7555870 5132374 3240220 Qty. 2 2 2 2 1 Description Screw Washer, Lock Washer, Dish Spacer Separator, Fuel/Water (Incl. 6-9) Ref. Part No. 6 7 8 9 3240209 3240239 3240238 3240240 Qty.
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ENGINE FOGGING SYSTEM INT’L VIRAGE W005197I 8 9 10 7 1 21 6 1 2 11 20 3 4 6 3 12 5 19 18 13 14 2 17 15 16 Ref. Part No. Qty. 2872635 7080138 7080484 7080476 7052139 7075738 8450062 3160114 ------- 1 4 2 2 1 1 AR 1 2 1 2 3 4 5 6 7 8 9 ------10 - - - - - - - Description Ref. Part No. Kit - Engine Fogging Cable Tie Clamp, Hose Clamp, Hose Fitting, Tee Decal - Engine Primer Line, Oil Primer, Engine, Fog Screw (See Fuel/Water Separator Pg. C10, Ref.
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TOOL KIT VIRAGE W005197D and INT’L VIRAGE W005197I 1 2 3 4 5 Ref. Part No. Qty. 2872114 1 ------2 ------3 ------- 1 1 1 1 Description Asm., Tool Kit (Incl. 1-6) Wrench, Spark Plug Wrench, Open End Screwdriver 6 Ref. Part No. 4 9915574 5 ------6 ------- Qty.
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PRINTED IN THE USA PARTS MANUAL PN 9915581 and MICROFICHE PN 9917173 11/00
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G F E D C B A 1 cover 1 2 x toc 2 3 3 4 4 Changed pages in 9915581 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14