Handbook

E. Water Management System
DISASSEMBLY:
1. Follow DRIVE TRAIN REMOVAL AND REPLACEMENT
disassembly steps.
2. Remove the base weight.
3. Remove the lower turbine housing.
4. Remove the sweep hose adjustment screw.
5. Remove the thrust jet and o-ring, and the sweep hose barb (4 screws).
6. Remove the jet retainers by
popping them out with needle-
nose pliers.
7. Remove the water manage-
ment system.
REASSEMBLY:
1. Install the new water manage-
ment system.
2. Install the sweep hose barb
with the keyway aligned, and
insert it through the lower hole
in the base (2 screws).
3. Install the jet retainers.
4. Install the o-ring and thrust jet
through the top hole in the
base, and adjust the thrust jet to
11 o’clock position.
5. Install the two thrust jet screws
(be careful not to overtighten).
6. Install the sweep hose adjustment screw.
7. Replace the lower turbine housing and base weight.
8. Follow DRIVE TRAIN REMOVAL AND REPLACEMENT
reassembly steps.
F. Frame Exc hang e
DISASSEMBLY:
1. Follow DRIVE TRAIN REMOVAL AND REPLACEMENT
disassembly steps.
2. Remove the wheels:
• Remove the hub caps.
• Remove the e-clips.
• Remove the belts.
• Remove the wheels.
3. Remove the bearing shields
from the double-wheel side.
4. Remove the upper
turbine housing.
5. Call Polaris at 1-800-VAC-
SWEEP for a return goods
authorization number and
frame exchange procedures.
G. Transfer Pulley/Drive Shaft Assembly
DISASSEMBLY:
1. Follow DRIVE TRAIN REMOVAL AND REPLACEMENT
disassembly steps.
2. Remove the upper turbine housing.
3. Disengage both drive belts from the transfer pulley.
4. Remove the rear double-side wheel and the single-side wheel:
• Remove the hub caps.
• Remove the e-clips.
• Remove the wheels.
• Remove the belt (double-
side wheel only).
5. Remove the transfer
pulley/drive shaft assembly:
• Remove e-clip #1.
• Pull out the transfer
pulley/drive shaft assembly.
• Push out bearing #2.
REASSEMBLY:
1. Install the bearing shield onto the new shaft.
2. Install the shaft through bearing #1.
3. Install the e-clip near the middle of the shaft.
4. Insert the shaft through the turbine wheel, drive gear and frame. Lift
the end of the shaft and push until the e-clip is flush against the bearing.
5. Install bearing #2 shielded side out.
6. Place the belt on the double-side wheel and install the wheel, e-clip and
hub cap.
7. Engage the rear belt inside the belt divider on the transfer pulley and then
onto the rear wheel.
8. Engage the front belt outside the belt divider on the transfer pulley and
then onto the front wheel.
9. Install the single-side wheel, e-clip and hub cap.
Turbine Wheel
Bearing
Shield
Bearing #2
(Shield
side out)
Transfer Pulley/
Drive Shaft
Assembly
Drive Gear
(side with
shortest
hub)
E-clip #1
Notched
Area
for E-clip
Bearing
#1
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