PMS 419 2019 Tractor Sportsman® 570 Sportsman® 570 EPS Sportsman® SP Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570 EPS Owner's Manual for Maintenance and Safety Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
! WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. ! WARNING Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
2019 Tractor Owner’s Manual Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 SP Sportsman® Touring 570 EPS Sportsman® Touring 570 SP Sportsman® X2 570 EPS
POLARIS® and Sportsman™ are trademarks of POLARIS Industries Inc. Copyright 2018 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only.
WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.
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Introduction . . . . . . . Safety . . . . . . . . . . Features and Controls . . Operation . . . . . . . . Winch Guide. . . . . . . Emission Control Systems . Maintenance . . . . . . Specifications . . . . . . POLARIS Products . . . . Troubleshooting . . . . . Warranty . . . . . . . . Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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INTRODUCTION INTRODUCTION This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING SAFETY ALERT WARNING indicates a hazardous situation which, if not avoided, COULD result in serious injury or death.
INTRODUCTION EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost. The vehicle serial number q can be found stamped on lower frame rail on the rear left-hand side of the vehicle on all models.
SAFETY SAFETY SAFETY WARNING As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protection of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, including safe operating procedures. Ride responsibly. Know all laws and regulations concerning the operation of this vehicle in your area.
SAFETY EQUIPMENT MODIFICATIONS The warranty on your POLARIS vehicle may be terminated if any equipment has been added, or if any modifications have been made, that increase speed or power. NOTICE The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers and large racks may change vehicle handling. Use only POLARIS-approved accessories. Know their function and effect on the vehicle.
SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head. Parents should verify that young operators have a helmet that fits, and should obtain one of proper size if it does not fit before allowing operation. Approved helmets in the USA and Canada bear a U.S.
SAFETY SAFETY WARNINGS WARNING Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the manual. See the ATV OPERATION section of this manual for proper operating procedures. OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident.
SAFETY CARRYING MORE THAN ONE PASSENGER ON A 2-UP ATV Carrying more than one passenger on a 2-up ATV greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or rollover. Never carry more than one passenger on a 2-up ATV. PROTECTIVE APPAREL Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident.
SAFETY USING ALCOHOL OR DRUGS Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never drink alcohol or use drugs or medications before or while operating this vehicle. FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition.
SAFETY OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions. TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover.
SAFETY JUMPS AND STUNTS Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving. IMPROPER HILL CLIMBING Always follow the procedures outlined in this manual for driving on hills. Never operate on hills too steep for the Tractor or for your abilities. Practice on smaller hills before attempting larger hills. Always move the AWD switch to ADC AWD (if equipped) before ascending or descending a hill.
SAFETY • Always follow proper procedures for traveling down hills as described in the owner's manual. NOTE A special technique is required when braking while traveling downhill. See the Driving Downhill section. • Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral. Always move the 4X4 switch to 4WDC (if equipped) before ascending or descending a hill. • Always check the terrain carefully before descending a hill. • Shift your weight rearward.
SAFETY OPERATING IMPROPERLY IN REVERSE Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly. OPERATING AT EXCESSIVE SPEEDS Operating the ATV at excessive speeds increases the operator's risk of losing control. Never operate at excessive speeds.
SAFETY OPERATING THROUGH DEEP WATER Operating the ATV through deep or fastflowing water could cause the tires to float, causing loss of control or overturn. Avoid operating the ATV through deep or fastflowing water. If it's unavoidable to enter water that exceeds the recommended maximum depth: • • • • Travel slowly. Balance your weight carefully. Avoid sudden movements. Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.
SAFETY IMPROPER CARGO LOADING Overloading the ATV or carrying/towing cargo may cause changes in handling, which could cause loss of control or an accident. • Never exceed the stated load capacity for this ATV. • Cargo should be properly distributed and securely attached. • Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking. • Always follow the instructions in the owner's manual for carrying cargo or pulling a trailer.
SAFETY • Do not overfill the tank. Do not fill the tank neck. • If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing. STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always move the 4X4 switch to 4WDC (if equipped) before ascending or descending a hill.
SAFETY PHYSICAL SKILLS Safe operation of this rider-active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturn and loss of control. SKIDDING OR SLIDING Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or sliding.
SAFETY UNAUTHORIZED USE OF THE VEHICLE Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use. For more information about Tractor safety, contact an authorized dealer or visit the POLARIS website at www.polaris.com.
SAFETY GENERAL ALERT (7181540) Before you operate this vehicle, read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. NEVER carry more than one passenger. This vehicle is approved for on-road use. OVERRIDE ALERT (7181544) Improper use of override button can lead to loss of control resulting in severe injury or death.
SAFETY 4X4 (AWD) ALERT (7181543) Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. HILL OPERATION ALERT (7181536) Never operate this vehicle on HILLS steeper than 15°. TIRE PRESSURE ALERT (7185333) TIRE PRESSURE IN kPa: FRONT – 35 REAR – 35 TETHER SWITCH ALERT (IF EQUIPPED) (7183180) Connect the tether switch before operating. See the Operator Presence Detection section for details.
SAFETY CLUTCH COVER ALERT (7181427) Keep body parts away from belt. GREASING POINTS ALERT (7300027) Lubricate as recommended. RACK ALERT ALERT DO NOT TOW FROM RACK OR BUMPER. Tow only from tow hooks or hitch.
SAFETY SPORTSMAN 570 TOURING SAFETY LABEL LOCATIONS NOTE The images below are for reference only. Your model may differ slightly.
SAFETY GENERAL ALERT (7181540) Before you operate this vehicle, read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. NEVER carry more than one passenger. This vehicle is approved for on-road use. OVERRIDE ALERT (7181544) Improper use of override button can lead to loss of control resulting in severe injury or death.
SAFETY HILL OPERATION ALERT (7181536) Never operate this vehicle on HILLS steeper than 15°. 4X4 (AWD) ALERT (7181543) Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. TIRE PRESSURE ALERT (7185333) TIRE PRESSURE IN kPa: FRONT – 35 REAR – 35 TETHER SWITCH ALERT (IF EQUIPPED) (7183180) Connect the tether switch before operating. See the Operator Presence Detection section for details.
SAFETY CLUTCH COVER ALERT (7181427) Keep body parts away from belt. GREASING POINTS ALERT (7300027) Lubricate as recommended. RACK ALERT ALERT DO NOT TOW FROM RACK OR BUMPER. Tow only from tow hooks or hitch.
SAFETY SPORTSMAN 570 X2 SAFETY LABEL LOCATIONS NOTE The images below are for reference only. Your model may differ slightly.
SAFETY GENERAL ALERT (7181540) Before you operate this vehicle, read the owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Wear approved helmet, goggles, and protective clothing. Never use alcohol or drugs before or while operating. NEVER carry more than one passenger. This vehicle is approved for on-road use. OVERRIDE ALERT (7181544) Improper use of override button can lead to loss of control resulting in severe injury or death.
SAFETY 4X4 (AWD) ALERT (7181543) Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. TETHER SWITCH ALERT (IF EQUIPPED) (7183180) Connect the tether switch before operating. See the Operator Presence Detection section for details. HILL OPERATION ALERT (7181536) Never operate this vehicle on HILLS steeper than 15°. GREASING POINTS ALERT (7300027) Lubricate as recommended.
SAFETY CLUTCH COVER ALERT (7181427) Keep body parts away from belt. TIRE PRESSURE ALERT (7185333) TIRE PRESSURE IN kPa: FRONT – 35 REAR – 35 RACK ALERT (7182351) DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Maximum Rack Loads: FRONT – 41 kg BOX ALERT (7182312) Remove flammable material containers from box before filling. Passengers can be thrown off. This can cause serious injury or death.
SAFETY CRUSH ALERTS To prevent a crushing injury to hands and fingers, keep hands and fingers away from the lower front edge of the cargo box while lowering the box.
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FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES NOTE Image below is for reference only. Your model may differ slightly. q Ignition Switch w Engine Stop Switch e Mode/Reverse Override Switch r Headlight Switch t Working Light Switch (if equipped) y Drive Line Switch u Throttle Switch i Auxiliary Outlet HEADLIGHT AND MOMENTARY HIGH BEAM SWITCH The lights do not operate unless the main key switch is on and the engine stop switch is in the RUN position.
FEATURES AND CONTROLS Press this switch with your left forefinger to activate the headlight high beam. The lights will return to low beam when the switch is released. WINCH SWITCH See the Winch Guide chapter of your owner’s manual for winch information. MODE / REVERSE OVERRIDE SWITCH This vehicle is equipped with a reverse speed limiter system. To gain additional wheel speed while backing, release the throttle and depress the override switch.
FEATURES AND CONTROLS LEFT HANDLEBAR SWITCHES q Light Switch w Engine Stop Switch e Hazard Switch r Turn Signal Switch t Horn Switch y Override Switch ENGINE STOP SWITCH The engine will not start or run when the switch is in the OFF position. OFF RUN Push the stop switch down to stop the engine quickly. Pull the stop switch up to the RUN position before attempting to start the engine. Both the main switch and the engine stop switch will shut off all electrical power to the vehicle, including lights.
FEATURES AND CONTROLS TURN SIGNAL SWITCH Push the toggle switch either left or right to activate the corresponding turn signal light. The indicator in the gauge will also flash. Return the toggle to the center position and push it inward to end the signal. HAZARD WARNING SWITCH Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution. HORN SWITCH Press the horn switch to sound the horn.
FEATURES AND CONTROLS THROTTLE LEVER WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation.
FEATURES AND CONTROLS BRAKE LEVER WARNING Operating the ATV with a spongy brake lever can result in loss of braking, which could cause an accident. Never operate the ATV with a spongy-feeling brake lever. Always contact your dealer for service before operating the vehicle. Squeeze the brake lever q toward the handlebar to apply the front and rear brakes. These brakes are hydraulically activated disc type brakes that are activated by only one lever.
FEATURES AND CONTROLS MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating. 1. Place the transmission in PARK. 2. Squeeze and release the brake lever q two or three times, then squeeze and hold. 3. Push the parking brake lock w forward to engage the lock. 4. Release the brake lever. 5.
FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward. The rear wheels may skid and slide sideways, causing loss of control and serious injury or death. The auxiliary brake system is intended to be used as a backup for the main brake system.
FEATURES AND CONTROLS MIRRORS Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the Tractor. OPERATOR PRESENCE DETECTION (IF EQUIPPED) This vehicle is equipped with a feature that detects operator presence on the vehicle. If the system does not detect operator presence under certain conditions, an alert will sound and the rider information center will display “Shift to Park”. WARNING Disconnecting the tether switch will NOT stop a running engine.
FEATURES AND CONTROLS FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition. Refuel when the gauge indicates a low fuel condition. Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level surface. Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gasoline with a minimum pump octane number of 87 = (R + M/2) octane.
FEATURES AND CONTROLS SEAT REMOVAL 1. Locate the seat removal latch in the center of the seat’s rear. 2. Pull on the latch handle to disengage the seat from the vehicle’s frame. 3. Remove the seat. EXTREME USE BATTERY An optional extreme use battery may be available for your model. If the performance of the factory-installed battery is inadequate due to operation in extreme cold or due to extended use of multiple electrical accessories, your POLARIS dealer can assist.
FEATURES AND CONTROLS HITCHES See the Specifications section for hitch weight capacities. WARNING Do not operate a combination Tractor-machine or Tractor-trailer unless all instructions have been followed. See the Hauling Cargo section for details. WARNING Whenever the Tractor is towing, always stay clear of the area between the Tractor and the towed object. REAR HITCH Use the rear hitch for towing a trailer. See the Hauling Cargo section for procedures.
FEATURES AND CONTROLS HITCH REMOVAL / INSTALLATION 1. To remove the hitch, remove the cotter pin q and hitch pin w. Remove the hitch, then reinstall the hitch pin w and secure the cotter pin q. 2. To install the hitch, remove the cotter pin q from the hitch pin and remove the hitch pin w. 3. Install the hitch to the receiver. 4. Reinstall the hitch pin (from the left side of the hitch) through the bore of both the receiver and the hitch. 5. Reinstall the cotter pin.
FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector w is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear. NOTE Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage.
FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM The All Wheel Drive system is controlled by the AWD momentary switch q. Engage AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD. NOTICE Switching to AWD or 4WDC AWD (if equipped) while the rear wheels are spinning may cause severe drive shaft and gearcase damage. Always switch to AWD or 4WDC AWD (if equipped) while the rear wheels have traction or are at rest.
FEATURES AND CONTROLS TURF MODE (IF EQUIPPED) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in ADC 4X4 or 4X4 on these types of terrain.
FEATURES AND CONTROLS INSTRUMENT CLUSTER OVERVIEW NOTICE The use of a high pressure washer may damage the instrument cluster. Wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster.
FEATURES AND CONTROLS INDICATOR LAMPS q Check Engine w EPS Warning (if equipped) This indicator appears if a fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized POLARIS dealer can assist. This indicator illuminates when a fault has occurred in the EPS system. Your authorized POLARIS dealer can assist. EPS operation is possible with key on/engine off for up to 5 minutes.
FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 q.
FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 w.
FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu.
FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button. Reference the image shown above: q Press the MODE button. w Toggle the Up/Down Buttons to change the units (MPH or KPH) e With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.
FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: q Press the MODE button. w Toggle the Up/Down Buttons to change the units (°F or °C) e With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu. 3.
FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: q Press the MODE button. w Toggle the Up/Down Buttons to change the units (12H or 24H) e With the correct unit displayed, Press the mode button which will set the unit.
FEATURES AND CONTROLS 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu. BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button. Reference the image shown above: q Press the MODE button.
FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: q Press the MODE button. w Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100) e With the correct unit displayed, press the MODE button, which will set the unit and return you to the Options Menu.
FEATURES AND CONTROLS BLUETOOTH OPERATION (IF EQUIPPED) The Bluetooth Classic functionality allows users to pair their phones with the vehicle’s digital gauge. This function allows users to receive call and text alerts while operating the vehicle. PAIRING YOUR PHONE TO THE DIGITAL GAUGE Use the following procedure to pair your phone with the vehicle’s digital gauge. NOTE Bluetooth functionality is compatible with both iOS and Android phones.
FEATURES AND CONTROLS SAFEGUARDS • If a text message is received while the vehicle is moving faster than 2 KPH, only the sender’s name is shown onscreen. • If you are browsing any of the Bluetooth menus and the vehicle starts to move faster than 2 KPH, the menu will automatically display VEHICLE MOVING. • If you attempt to access Bluetooth menus while the vehicle is moving faster than 2 KPH, the screen will display VEHICLE MOVING momentarily, and then it will redirect to the options menu.
FEATURES AND CONTROLS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE button. Toggle the Up/Down Buttons to cycle through Code(s). NOTICE This option will only be available if a fault code was set or is active during the current ignition key 'on' cycle. Turning off the ignition will clear any save fault codes from the gauge.
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT Engine Temperature Sensor Intake Air Temperature Sensor Manifold Absolute Pressure Sensor Crankshaft Position Sensor Vehicle Speed Signal Gear Sensor Signal Injector 1 (MAG) (SDI Part Load) Injector 2 (PTO) (SDI Part Load) Ignition Coil Primary Driver 1 (MAG) 70 CONDITION SPN FMI Voltage Too High 110 3 Voltage Too Low 110 4 Temperature Too High 110 16 Engine Overheat Shutdown 110 0 Voltage Too High 105 3 Voltage Too Low 105 4 Vo
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION SPN FMI Ignition Coil Primary Driver 2 (PTO) Driver Circuit Short to B+ 1269 3 Fuel Pump Driver Circuit Driver Circuit Open/ Grounded 1347 5 Driver Circuit Short to B+ 1347 3 Driver Circuit Grounded 1347 4 Driver Circuit Open/ Grounded 1071 5 Driver Circuit Short to B+ 1071 3 Driver Circuit Grounded 1071 4 Driver Circuit Open/ Grounded 634 5 Driver Circuit Short to B+ 634 3 Driver Circuit Grounded 634 4 Position O
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION SPN FMI 520207 4 Voltage Too High 168 3 Voltage Too Low 168 4 Voltage Too High 520194 3 Voltage Too Low 520194 4 Signal Out of Range 520194 2 Throttle Stuck 520194 7 Driver Circuit Open/ Grounded 520203 5 Driver Circuit Short to B+ 520203 3 Driver Circuit Grounded 520203 4 Speed Too High 520211 3 Speed Too Low 520211 4 Driver Circuit Grounded System Power Throttle Safety Signal Active Descent Control System
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION SPN FMI EPS MODELS ONLY Voltage Above Normal, Or Shorted To High Source 168 3 Voltage Below Normal, Or Shorted To Low Source 168 4 Data Valid But Above Normal Operational Range - Most Severe Level 190 0 Data Erratic, Intermittent Or Incorrect 190 2 Received Network Data In Error 190 19 Bad Intelligent Device Or Component 628 12 Out Of Calibration 628 13 Calibration Out Of Calibration 630 13 Steering Over Current Shut Dow
FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION SPN FMI EPS MODELS ONLY Position Encoder Error EPAS Software Error Root Cause Not Known 520228 11 Bad Intelligent Device Or Component 520228 12 Condition Exists 520228 31 Bad Intelligent Device Or Component 520229 12 Condition Exists 520229 31 520231 31 EPAS Power Save Condition Condition Exists EPS SEPIC Voltage Error Voltage Above Normal, Or Shorted To High Source 524086 3 Voltage Below Normal, Or Shorted To Low Source
OPERATION OPERATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual. VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline.
OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range. 3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling. 4. Avoid aggressive use of the brakes. 5.
OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS REF.
OPERATION ITEM REMARKS REF. Riding gear Wear approved helmet, goggles, and protective clothing page 12 Mirrors (if equipped) Adjust for best side/rear vision – Winch (if equipped) Inspect cable and switch. page 99 BOARDING AND DISMOUNTING THE TRACTOR BOARDING If boarding from the left side of the vehicle, grasp the left handlebar grip with your left hand. Step onto the footrest and place your right foot and leg across the seat. Sit astride the vehicle.
OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well- ventilated area. 2. Place the transmission in PARK. 3. Lock the parking brake. TIP The starter interlock will prevent the engine from starting if the transmission is in gear and the brake is not engaged. IMPORTANT The starter interlock is disabled if the brake warning indicator lamp is illuminated. The vehicle can start without applying brakes, but shift lever must be in the Park or Neutral position. 4.
OPERATION WARNING A rolling vehicle can cause serious injury. Always place the transmission in PARK before stopping the engine. PARKING THE VEHICLE 1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights. 2. Place the transmission in PARK. 3. Turn the engine off. 4. Engage the parking brake (if equipped). 5.
OPERATION NEW OPERATOR DRIVING PROCEDURES 1. Wear protective riding gear. See the Safe Riding Gear section. 2. Perform the pre-ride inspection. 3. Place the transmission in PARK. 4. Lock the parking brake. 5. Mount the vehicle from the left side. 6. Sit upright with both feet on the footrests and both hands on the handlebars. 7. Start the engine and allow it to warm up. 8. Shift the transmission into gear. 9. Check your surroundings and determine your path of travel. 10. Release the parking brake. 11.
OPERATION 9. Slow down. Control may be more difficult with a passenger on board. Allow more time and distance for braking. 10. Ride to the ability of your passenger, instead of to your own ability. Avoid unexpected or aggressive maneuvers that could cause a passenger to fall from the vehicle. 11. Do not cross a hillside with a passenger on board. 12. Make sure the passenger understands the importance of "active riding.
OPERATION DRIVING UPHILL Whenever traveling uphill, follow these precautions: 1. Always move the 4X4 switch to 4WDC before ascending or descending a hill. 2. Drive straight uphill. 3. Avoid steep hills. Maximum incline is: 15° 4. Avoid hills with slippery or loose surfaces. 5. Keep both feet on the footrests. 6. Shift body weight uphill. A passenger should also shift body weight uphill. 7. Proceed at a steady rate of speed to avoid stalling. 8. Be alert. Be prepared to take emergency action.
OPERATION 4. Dismount on the uphill side, or on the left side if the vehicle is pointed straight uphill. Have a passenger dismount first, then the operator may dismount. 5. Use the K-turn to turn around. Details of this procedure can be found in the Turning Around on a Hill section. DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2.
OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always move the 4X4 Switch to 4WDC before ascending or descending a hill. See the All Wheel Drive System section for details. 2. Avoid steep hills. Maximum incline is: 15° 3. Avoid hills with slippery or loose surfaces. 4. Always descend a hill with the transmission in forward gear. Do not descend a hill with the transmission in neutral. 5. Never drive downhill at high speed. Slow down. 6. Drive straight downhill.
OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Avoid crossing the side of a hill (sidehilling), if possible. If sidehilling is unavoidable, follow these precautions: 1. Slow down. 2. Shift body weight uphill. 3. Keep your feet on the footrests. 4. Avoid hills with slippery or loose surfaces. 5. Avoid crossing the sides of steep hills. 6. Do not cross a hillside with a passenger on board. Ask the passenger to dismount and walk across the hillside before remounting the vehicle. 7.
OPERATION TURNING AROUND ON A HILL (K-TURN) If the vehicle stalls while climbing a hill, never back it down the hill! Use the KTurn to turn around. 1. Stop the vehicle. Keep your weight uphill. 2. Always move the 4X4 switch to 4WDC before ascending or descending a hill. See the All Wheel Drive System section for details. 3. Lock the hydraulic parking brake. 4. Leave the transmission in forward gear. Turn the engine off. 5. Stay uphill of the vehicle and turn the handlebars full left. 6.
OPERATION DRIVING THROUGH WATER Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests q. Follow these procedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both banks have gradual inclines. 3. Avoid operating through deep or fast-flowing water. NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water.
OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6. Never open the throttle suddenly. 7. Do not use the override switch unless additional wheel speed is required for vehicle movement. Use the override with caution as rearward vehicle speed is greatly increased.
OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible. 4. Never attempt to operate over large obstacles, such as rocks or fallen trees. 5.
OPERATION PARKING ON AN INCLINE Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side.
OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo. • Read and understand the load distribution warnings listed on the vehicle warning labels. • Never exceed the stated load capacity for this vehicle.
OPERATION 1. Never exceed the weight capacities specified for your vehicle on warning labels and in the Specifications section of this manual. 2. On models with front and rear racks, cargo weight should be evenly distributed ( 2/3 q on the rear and 1/3 w on the front) and mounted as low as possible. 3. All Models: NEVER exceed 80 km/h when rear cargo loads are above 34 kg and/or front cargo loads are above 17 kg. 4. 2–Up Models: 2-Up Models: NEVER exceed 80 km/h while carrying a passenger. 5.
OPERATION TOWING LOADS • Do not tow any trailer on a grade steeper than 15°. • The combination of rear rack cargo weight and tongue weight must not exceed the rear rack capacity. • The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.
OPERATION 6. Pull one of the two cargo box release levers q upward. 7. Firmly grasp one of the cargo box handles w and slowly lift the front of the cargo box to dump the cargo. WARNING To prevent a crushing injury to hands and fingers, keep hands and fingers away from the lower front edge of the cargo box while lowering the box. 8. Lower the cargo box and make sure the release latch is secured. 9. Secure the tailgate.
OPERATION TOWING THE TRACTOR If towing the Tractor is necessary, shift the transmission into neutral for better mobility and to prevent damage to the belt. Always attach the tow cable to the front tow loop of the disabled Tractor. A rider must be on board to steer the disabled Tractor while towing.
OPERATION TRAILERING THE TRACTOR Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Secure the fuel cap, oil cap and seat. 4. Remove the key to prevent loss during transporting. 5. Always tie the frame of the Tractor to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front A-arm bolt pockets, racks or handlebars.
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WINCH GUIDE WINCH GUIDE WINCH SAFETY PRECAUTIONS These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise. 1.
WINCH GUIDE b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation. 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning. 14. Never attempt to winch loads that weigh more than the winch’s rated capacity. 15. The winch motor may become hot during winch use.
WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. TIP Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Each winching situation is unique. • • • • • • • Take your time to think through the winching you are about to do. Proceed slowly and deliberately.
WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable. TIP A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to stretch. WARNING Never use a recovery strap when winching due to the excessive energy that can be released if the winch cable breaks. This can result in SEVERE INJURY or DEATH.
WINCH GUIDE WARNING Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.
WINCH GUIDE b. Lay the damper on top of the mid-point of the winch cable length that is spooled out. c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper. d. Avoid being directly in line with the winch cable whenever possible. Also, never permit others to stand near or in line with the winch cable during winch operation. 9.
WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. 15.
WINCH GUIDE WINCH CABLE CARE WARNING Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person. 1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement. 2.
WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders. Winch cables are designed to NOT absorb energy. This is true of both wire-rope and synthetic-rope winch cables. 1. Never attempt to “jerk” a load with the winch.
WINCH GUIDE WINCH MAINTENANCE AND SERVICE SAFETY WARNING Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts including mounting hardware. 2. Permit your winch motor to cool down prior to servicing your winch. 3.
EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. SPARK ARRESTER Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated. EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design.
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MAINTENANCE MAINTENANCE PERIODIC MAINTENANCE CHART Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine POLARIS parts available from your authorized dealer.
MAINTENANCE ELEVATING THE VEHICLE FOR SERVICE Some service procedures require elevation of the vehicle. Always position the vehicle on a firm, level surface before elevating. Do not position a jack or jack stand under any components other than the frame. Use an appropriate lift or floor jack. This vehicle is not equipped with dedicated jacking points. Place the floor jack at the front (or rear) of the vehicle, directly under the center of the unit.
MAINTENANCE MAINTENANCE CHART SYMBOL DESCRIPTION XU Perform these procedures more often for vehicles subjected to severe use. D Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services. Perform all services at whichever maintenance interval is reached first.
MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) HOURS ITEM CALENDAR MILES (KM) REMARKS - Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks and abrasion 1M - Break-in oil and filter change 25 H 1M 250 (400) Break-in fluid level check Rear Gearcase Oil 25 H 1M 250 (400) Break-in fluid level check Transmission Fluid 25 H 1M 250 (400) Break-in fluid level check Lubricate all fittings, pivots, cables, etc.
MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) HOURS ITEM CALENDAR MILES (KM) Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel lines/ rail and fuel pump.
MAINTENANCE LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory, and no additional lubrication will be needed. However, if these components are subjected to severe use, grease zerks have been provided for additional lubrication at the user's discretion.
MAINTENANCE WARNING Vehicle operation with insufficient, deteriorated, or contaminated engine oil will cause accelerated wear and may result in engine seizure, accident and injury. Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart. OIL RECOMMENDATIONS Always change the oil filter whenever changing oil. POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine.
MAINTENANCE OIL LEVEL Check the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a level surface. 2. Access the oil dipstick and fill tube from the right side of the ATV q. Remove the dipstick. Wipe it dry with a clean cloth. 3. Reinstall and tighten the dipstick. 4. Remove the dipstick and check the oil level 5. Add the recommended fluid as needed. Maintain the oil level in the safe range between the FULL and ADD marks. Do not overfill. 6.
MAINTENANCE OIL CHANGE IMPORTANT Always change the oil filter whenever changing oil. See the fluid recommendation table for capacities and plug torques. Always change the oil at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. Start the engine. Allow it to warm up at idle for two to three minutes. 3. Stop the engine. 4. Clean the area around the drain plug q. 5.
MAINTENANCE OIL FILTER CHANGE IMPORTANT Always change the oil filter whenever changing oil. See the fluid recommendation table for capacities and plug torques. Always change the filter at the intervals outlined in the Periodic Maintenance Chart. 1. Place shop towels beneath the oil filter w. Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it. 2. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 3.
MAINTENANCE TRANSMISSION OIL TORQUE Fill Plug: 20–25 ft lbs. (27–34 Nm) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Fluid Recommendation table for capacities and plug torques. Maintain the oil level at the bottom of the fill plug hole. The fill plug is located on the right side of the ATV behind the footwell. The drain plug is located on the bottom rear side of the gearcase. OIL CHECK 1. Remove the fill plug q. Check the oil level. 2.
MAINTENANCE FRONT GEARCASE (DEMAND DRIVE) FLUID Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Change the front gearcase fluid every 25 hours if the ADC unit is exposed to extreme use.
MAINTENANCE FLUID CHANGE TORQUE Drain Plug: 11 ft lbs (15 Nm) 1. Position the vehicle on a level surface. Remove the fill plug. 2. Place a drain pan under the demand drive unit. Remove the drain plug w. Allow the fluid to drain completely. 3. Clean and reinstall the drain plug. Torque to specification. 4. Add the proper amount of the recommended fluid. 5. Reinstall the fill plug. Torque to specification. 6. Check for leaks. Dispose of used fluid properly.
MAINTENANCE RADIATOR COOLANT To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added. Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix. If the recovery bottle has run dry, check the level in the radiator. Add coolant as needed. CAUTION Escaping steam can cause burns.
MAINTENANCE BRAKES BRAKE FLUID Check brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not overfill. The brakes should feel firm when they’re applied. Spongy or weak brakes may indicate a fluid leak or low fluid level. A low fluid level may also mean that brake pads are worn and need to be replaced. Do not operate the vehicle with spongy or weak brakes. See your dealer for service.
MAINTENANCE HAND BRAKE The master cylinder q is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. 1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2. View the fluid level through the indicator window (eye) w on the top of the master cylinder. TIP The eye will appear dark when the fluid level is full e. When fluid is low r, the eye will be clear. 3.
MAINTENANCE FOOT BRAKE Check the brake fluid level frequently for the foot brake system. The foot brake fluid reservoir q is located under the seat. 1. Position the vehicle on a level surface. 2. Remove the seat. 3. View the fluid level in the reservoir. 4. Remove the cap and add the recommended fluid as needed. 5. Maintain the fluid level between the minimum e and maximum w marks. Do not overfill. 6. Reinstall the reservoir cap. 7. Reinstall the seat.
MAINTENANCE BRAKE INSPECTION The front and rear brakes are hydraulic disc brakes, activated by applying the foot brake. The handlebar brake is also hydraulic. Both brake systems are selfadjusting. Perform the following checks to keep the brake systems in good operating condition. Check more often if brakes are used heavily under normal operation. 1. Always keep brake fluid at an adequate level. 2. Check the brake systems regularly for fluid leaks. 3. Check the brakes for excessive travel or spongy feel. 4.
MAINTENANCE HANDLEBAR ADJUSTMENT The handlebars can be adjusted for rider preference. NOTICE Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control. Follow the adjustment procedures exactly, or see your authorized dealer for service. 1. Remove the upper headlight pod. 2. Loosen the four handlebar bolts. 3. Adjust the handlebar to the desired height. 4.
MAINTENANCE SEAT REMOVAL 1. Grasp one side of the seat near the rear edge. 2. Pull upward abruptly to disengage the under-seat fasteners. 3. Remove the seat. SIDE PANEL REMOVAL CAUTION Be careful not to damage heat shield when removing the side panel. To remove the side panel, do the following: 1. Remove the seat. 2. Using the Polaris provided pliers in the tool kit, remove the side panel rivets q. 3. Grasp near the front, by fuel tank, and pull up on the side panel until clips disengage. 4.
MAINTENANCE FOOTWELL/FOOTWELL SUPPORT REMOVAL (2-UP MODELS) To remove the footwell, do the following: 1. Remove the six screws on the bottom of the footwell. 2. Use a flat screwdriver to remove the plastic rivets securing the footwell to the fenders. 3. Remove the footwell. 4. If removing the footwell support is necessary to access the clutch cover, remove the hex flange screw securing the support to the frame.
MAINTENANCE WHEEL REMOVAL 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist. 5. Elevate the side of the vehicle by placing a suitable stand under the foot rest frame. 6. Remove the wheel nuts. 7. Remove the wheel. WHEEL INSTALLATION 1. Place the transmission in PARK. 2. Lock the parking brake. 3.
MAINTENANCE WHEEL NUT TORQUE SPECIFICATIONS Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Lug Nut (Aluminum Wheels) Front and Rear 30 ft. lbs. (41 Nm) PLUS 1/4 TURN or 70 degrees 2-Piece Flange Nut (Steel Wheels) Front and Rear 27 ft. lbs.
MAINTENANCE TOE ALIGNMENT WARNING Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized POLARIS dealer or other qualified service facility. Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 1/4-1/2 inch (6-12 mm). 1. Position the vehicle on a level surface. 2. Place the handlebars in a straight-ahead position. 3.
MAINTENANCE AIR FILTER 1. Remove the seat. 2. Release the air box cover clips and remove the air box cover. 3. Loosen the clamp and remove the filter. 4. Remove the fabric type pre-filter from the main filter. Wash the pre-filter in soapy water, then rinse and let dry. 5. Reinstall the pre-filter over the main filter. Install a new main filter if needed. 6. Reinstall the filter into the air box and tighten the clamp. Do not overtighten the clamp, as filter damage could occur. 7.
MAINTENANCE NOTICE Operation of your vehicle without a breather valve can cause engine damage. Always reinstall the breather valve after removing it for service. FUSE REPLACEMENT If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in a compartment on the top of the access door. 1. Open the front box cover. 2.
MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. NOTE Image below is for reference only. Your model may differ slightly. 1.
MAINTENANCE 4. Observe the headlight aim on the wall. The most intense part of the headlight beam should be 2 in. (5 cm) below the mark on the wallw. Include rider weight on the seat when measuring. 5. 570 SP Models: The adjustment screw is located on the right side of the headlight pod. To adjust the beam, loosen the screw. Adjust the headlamp to the desired position, then tighten the screw. All Other Models: The adjustment knob is located on the right side of the headlight pod.
MAINTENANCE LOWER HEADLAMP REPLACEMENT 1. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. 2. Remove the headlamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly. 4. Turn the headlight harness clockwise to secure the headlamp. q Phillips Screw w Lamp e Harness HEADLIGHT HOUSING REPLACEMENT (570 SP MODELS) To replace the headlight housing, do the following: 1.
MAINTENANCE HEADLIGHT HOUSING REPLACEMENT (570 / 570 EPS / X2) 1. Remove the two screws on the lower front corners of the headlight pod. 2. Lift the pod slightly while depressing the tabs at the rear of the pod. 3. Lift the pod cover and disconnect the speedometer harnesses from the speedometer. 4. Unplug the headlamp from the wiring harness. 5. Use a small screwdriver to remove the o-rings from the headlight mounting tabs. 6. Pull the headlight housing up to release it from the locking tabs. 7.
MAINTENANCE HEADLIGHT/PARKING LIGHT LAMP REPLACEMENT WARNING Poor lighting can result in loss of control or an accident. Lights become dirty during normal operation. Wash the headlights and taillights frequently. Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled. When servicing a halogen lamp, do not touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.
MAINTENANCE TAILLIGHT / BRAKELIGHT LAMP REPLACEMENT (SPORTSMAN) 1. Place the transmission in PARK. 2. Rotate the taillight socket counterclockwise to remove it. 3. Remove the lamp. 4. Apply dielectric grease to the socket. 5. Install the new lamp. Test the lamp for proper operation. 6. Reinstall all components in reverse order. FRONT TURN SIGNAL REPLACEMENT If a front turn signal light becomes inoperable, the lamps cannot be replaced. Replace the entire signal lamp assembly.
MAINTENANCE SPARK PLUGS SPARK PLUG RECOMMENDATIONS Refer to the Specifications section for the recommended spark plug type and gap for your vehicle. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs. PLUG CONDITION TORQUE SPECIFICATION New Spark Plug 12 Nm (9 ft-lbs) Previously Installed Spark Plug 12 Nm (9 ft-lbs) SPARK PLUG INSPECTION Spark plug condition is indicative of engine operation.
MAINTENANCE SPARK PLUG REMOVAL 1. Remove the left-side panel. See the Footwell Removal section for details. 2. Remove the spark plug cap. 3. Use the spark plug wrench to remove the spark plug. Turn the plug counterclockwise to remove it. 4. Inspect the electrodes for wear and carbon buildup. Replace worn or fouled plugs. Verify that the gap is at specification before installation. 5. Reinstall the spark plug. Torque to specification. 6. Reinstall the spark plug cap.
MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. Never run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protection and leather work gloves. Do not stand behind or in front of the vehicle while purging. Never go under the vehicle while it's inclined. The exhaust system can get extremely hot. Do not perform service on the spark arrester while the system is hot.
MAINTENANCE PVT SYSTEM WARNING Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components. The PVT system rotates at high speeds, creating large amounts of force on clutch components. Extensive engineering and testing has been conducted to ensure the safety of this product.
MAINTENANCE PVT DRYING There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the water to drain completely. Reinstall the drain plug. 3. Start the engine. Place the transmission in PARK. 4. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches.
MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water.
MAINTENANCE BATTERY INSTALLATION Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions in the Battery Charging sections before installing the battery. An optional extreme use battery may be available for your model.
MAINTENANCE 3. On conventional batteries, remove the battery vent tube. 4. Disconnect the black (negative) battery cable first. 5. Disconnect the red (positive) battery cable last. 6. Lift the battery out of the ATV. Be careful not to tip a conventional battery sideways, which could spill electrolyte. BATTERY STORAGE Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place.
MAINTENANCE BATTERY FLUID (CONVENTIONAL BATTERY) A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Maintain the fluid level between the upper q and lower level w marks. Add only distilled water. Tap water contains minerals that are harmful to a battery. BATTERY CHARGING (CONVENTIONAL BATTERY) 1. Remove the battery from the vehicle to prevent damage from leaking or spilled electrolyte during charging. 2.
MAINTENANCE 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater. TIP When using an automatic charger, refer to the charger manufacturer's instructions for recharging. When using a constant current charger, use the guidelines below for recharging.
MAINTENANCE CLEANING AND STORAGE WASHING THE VEHICLE Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components. NOTICE High water pressure may damage components. POLARIS recommends washing the vehicle by hand or with a garden hose, using mild soap. Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle.
MAINTENANCE Grease all zerk fittings immediately after washing. Allow the engine to run for a while to evaporate any water that may have entered the engine or exhaust system. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
MAINTENANCE CLEAN THE EXTERIOR Make any necessary repairs and clean the vehicle as recommended. See the Washing the Vehicle section. STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3.
MAINTENANCE FOG THE ENGINE 1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine. 2. Remove the spark plugs and add 2-3 tablespoons of engine oil. To access the plug holes, use a section of clear 6 mm (1/4”) hose and a small plastic squeeze bottle filled with the pre-measured amount of oil.
SPECIFICATIONS SPECIFICATIONS SPORTSMAN 570 TRACTOR Maximum Weight Capacity 191 kg (includes operator, cargo, accessories, tongue weight) Dry Weight (+/- 7% based on configuration) 345 kg (570 / 570 EPS) 354 kg (570 Premium) Front Rack/Box Capacity 41 kg Rear Rack Capacity 82 kg Rear Hitch Tongue Capacity 75 kg (Rear rack capacity and tongue weight not to exceed 82 kg based on EU Directive 76/432/ EC) Rear Hitch Towing Capacity 750 kg on level ground Front Hitch Tongue Capacity 39 kg (Front ra
SPECIFICATIONS SPORTSMAN 570 TRACTOR Bore x Stroke 99mm x 73.6mm Alternator Output 660 W @ 7000 RPM Compression Ratio 10:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition System ECU Spark Plug / Gap MR7F / 0.7-0.
SPECIFICATIONS SPORTSMAN 570 TRACTOR Work Lights 50 watts Parking Lights 5 watts Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster LCD Noise by ear dB(A) 80.8 dB (570) Noise in motion 84.
SPECIFICATIONS SPORTSMAN 570 TOURING EPS TRACTOR Maximum Weight Capacity 191 kg (includes operator, cargo, accessories, tongue weight) Dry Weight (+/- 7% based on configuration) 345 kg Front Rack/Box Capacity 41 kg Rear Rack Capacity 82 kg Rear Hitch Tongue Capacity 75 kg (Rear rack capacity and tongue weight not to exceed 82 kg based on EU Directive 76 / 432 / EC) Rear Hitch Towing Capacity 750 kg on level ground Front Hitch Tongue Capacity 39 kg (Front rack capacity and tongue weight not to e
SPECIFICATIONS SPORTSMAN 570 TOURING EPS TRACTOR Compression Ratio 10:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition System ECU Spark Plug / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 21 cm travel Rear Suspension Progressive rate with 24 cm travel Transmission H/L/N/R/P Gear Reduction, Low 23.91:1 Gear Reduction, Reverse 21.
SPECIFICATIONS SPORTSMAN 570 TOURING EPS TRACTOR Brake Light 26.9 watts Instrument Cluster LCD Noise by ear dB(A) 80.8 dB Noise in motion 84.
SPECIFICATIONS SPORTSMAN X2 570 TRACTOR Maximum Weight Capacity 320 kg (operator, cargo, accessories) Dry Weight (+/- 7% based on configuration) 354 kg Front Rack/Box Capacity 41 kg Rear Rack/Cargo Box Capacity 181 kg Rear Hitch Tongue Capacity 75 kg (Rear box capacity and tongue weight not to exceed 181 kg based on EU Directive 76 / 432 / EC) Rear Hitch Towing Capacity 750 kg on level ground Front Hitch Tongue Capacity 39 kg (Front rack capacity and tongue weight not to exceed 41 kg) Unbraked
SPECIFICATIONS SPORTSMAN X2 570 TRACTOR Starting System Electric Fuel System Electronic Fuel Injection Ignition System ECU Spark Plug / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 21 cm travel Rear Suspension Progressive rate with 24 cm travel Transmission H/L/N/R/P Gear Reduction, Low 23.91:1 Gear Reduction, Reverse 21.74:1 Gear Reduction, High 10.
SPECIFICATIONS SPORTSMAN X2 570 TRACTOR Instrument Cluster LCD Noise by ear dB(A) 85 dB Noise in motion 84.
SPECIFICATIONS DRIVER’S SEAT VIBRATION (X2 AND TOURING) DRIVER TRACTOR LOAD ADJUST Heavy Softest Light MEAN MEAN 166 TEST RUN SPEED (KM/H) 1 12.1 2 12.3 1 12.2 1 11.9 Softest MEAN WEIGHTED RMS SEAT ACCL. (AWS) [M/S2] MEAN WEIGHTED RMS SEAT ACCL. (AWB) [M/ S2] 0.67 0.83 0.69 0.86 0.68 : 1.25 0.85 0.83 0.90 0.8 0.88 0.82 : 1.25 0.89 RATIO AWS:AWB 0.8 0.
SPECIFICATIONS DRIVER’S SEAT VIBRATION (570/570 PREMIUM) DRIVER TRACTOR LOAD ADJUST Heavy Softest Light MEAN MEAN TEST RUN SPEED (KM/H) 1 11.76 2 12.17 1 12.05 1 11.84 Softest MEAN WEIGHTED RMS SEAT ACCL. (AWS) [M/S2] MEAN WEIGHTED RMS SEAT ACCL. (AWB) [M/ S2] 0.90 1.30 0.96 1.44 0.93 : 1.25 1.37 1.12 1.57 1.16 1.39 1.14 : 1.25 1.48 RATIO AWS:AWB 0.68 0.
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POLARIS PRODUCTS POLARIS PRODUCTS LUBRICANTS / MISCELLANEOUS PART NUMBER DESCRIPTION Engine Lubricant 2870791 Fogging Oil (Aerosol) 2876244 PS-4 Full Synthetic 5W-50 4-Cycle Oil (.95 L) 2876245 PS-4 Full Synthetic 5W-50 4-Cycle Oil (3.8 L) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (.95 L) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (3.8 L) Gearcase / Transmission Lubricants 2878068 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (.
POLARIS PRODUCTS PART NUMBER DESCRIPTION 2871551 U-Joint Grease (414 ml cartridge) 2871329 Dielectric Grease (Nyogel™) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger 170
TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR / BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall trailer in high range Use low range. Starting out going up a steep incline Use low range or turn around using the K-turn. Driving at low RPM or ground speed (5-11 kmh) Drive at a higher speed or use low range more frequently. Insufficient warm-up at low ambient tempera- tures Warm the engine at least 5 minutes.
TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel Refuel Water is present in fuel Drain the fuel system and refuel Old or non-recommended fuel Replace with fresh recommended fuel Fouled or defective spark plug Inspect plug and replace if necessary No spark to spark plug Inspect plug and replace if necessary Wate
TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing Your authorized dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plugs ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your authorized dealer can assist Incorrect spark plug gap o
TROUBLESHOOTING POSSIBLE LEAN FUEL CAUSE SOLUTION Low or contaminated fuel Add or change fuel, clean the fuel system Kinked or plugged fuel tank vent line Inspect and replace Low octane fuel Replace with recommended fuel Clogged air filter Your authorized dealer can assist Incorrect fuel Replace with recommended fuel POSSIBLE RICH FUEL CAUSE SOLUTION Fuel is very high octane Replace with lower octane fuel Stopping/starting without adequate warmup Allow engine to warm up before operating and
TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery to 12.8 VDC Incorrect fuel Replace with fresh recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction Your authorized dealer can assist Electronic throttle control malfunction Your authorized dealer can assist Other mechanical failure Your authorized dealer can assist Overheated engine Clean radiator screen and core, clean engine exterior. Your POLARIS dealer can assist.
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WARRANTY WARRANTY LIMITED WARRANTY POLARIS Industries Inc., 2100 Highway 55, Medina, MN 55340 (POLARIS) gives a TWO YEAR LIMITED WARRANTY on all components of your POLARIS vehicle against defects in material or workmanship. POLARIS further warrants that the spark arrester in this product will meet the efficiency requirements of USFS standard 5100-1C for at least 1000 hours when subjected to normal use and when maintenance and installation are in accordance with POLARIS recommendations.
WARRANTY WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
WARRANTY LUBRICANTS AND FLUIDS 1. Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS engine oil. 2. Damage or failure resulting from the use of non-recommended lubricants or fluids is not covered by this warranty.
WARRANTY HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY.) POLARIS suggests that you use your original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.
WARRANTY EXPORTED PRODUCTS EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
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MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance.
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2X4 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 4WDC AWD Mode (if equipped). . . . 55 4X4 (AWD) Alert (7181543) . . . 27, 31, 35 4x4 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 A Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Age Restrictions . . . . . . . . . . . . . . . . . . . . . . . . 14 Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Air Filter / Air Box. . . . . . . . . . . . . . . . . . .
Engine Backfires . . . . . . . . . . . . . . . . . . . . . 172 Engine Doesn’t Turn Over . . . . . . . . . 171 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Engine Overheating . . . . . . . . . . . . . . . . . 175 Engine Runs Irregularly, Stalls or Misfires . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Engine Stop Switch . . . . . . . . . . . . . . . . . . . . 41 Engine Stopping. . . . . . . . . . . . . . . . . . . . . . . . 79 Engine Turns Over, Fails to Start .
J Jumps and Stunts . . . . . . . . . . . . . . . . . . . . . . 18 L Left Handlebar Switches . . . . . . . . . . . . . 41 Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Limited Warranty . . . . . . . . . . . . . . . . . . . . . 177 Low Beam Adjustment . . . . . . . . . . . . . . 138 Lower Headlamp Replacement. . . 139 Lubricants / Miscellaneous . . . . . . . . 169 Lubrication Guide . . . . . . . . . . . . . . . . . . . . . 116 M Main Key Switch. . . . . . . . . . . . . .
Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . 11 Safety, Winch Maintenance. . . . . . . . 108 Seat Removal . . . . . . . . . . . . . . . . . . . . .50, 130 Severe Use Definition . . . . . . . . . . . . . . . . 111 Shock Loading the Winch . . . . . . . . . . 107 Side Panel Removal. . . . . . . . . . . . . . . . . 130 Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Skidding or Sliding . . . . . . . . . . . . . . . . . . . . . 24 Spark Arrester . . . . . . . . . .
PMS 419 For your nearest Polaris dealer, visit www.polaris.com Polaris Sales Europe Sarl Route de l’Etraz Business Center A5 1180 Rolle, Switzerland Part No.
