Service Manual

2.17
MAINTENANCE
2
TRANSMISSION AND GEARCASES
Transmission / Gearcase Specification Chart
Transmission Lubrication
NOTE: It is important to follow the transmission and
gearcase maintenance intervals described in the
Periodic Maintenance Chart. Regular fluid level
inspections on these components should be
performed as well.
The transmission lubricant levels should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Transfer Case - Lubricant Level Check:
1. Position vehicle on a level surface.
2. Remove the fill plug.
3. Remove the level check plug.
4. Add the recommended fluid through the fill plug hole until
it begins to flow out the level check plug hole.
5. Reinstall the level check plug and torque to 30-45 in. lbs.
(3-5 Nm).
6. Reinstall the fill plug and torque to 40-50 ft. lbs.
(54-68 Nm).
G
EARCASE LUBRICANT CAPACITY FILL PLUG TORQUE
DRAIN / LEVEL CHECK
P
LUG TORQUE
Transmission
(Main Gearcase)
AGL - Synthetic ATV
Gearcase Lubricant
24 oz. (710 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Transmission
(Transfer Case)
AGL - Synthetic ATV
Gearcase Lubricant
14 oz. (414 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Front Gearcase
Premium Demand Drive
Fluid LT
6.75 oz. (200 ml) 8-10 ft. lbs. (11-14 Nm) 8-10 ft. lbs. (11-14 Nm)
Rear Gearcase ATV Angle Drive Fluid 18 oz. (532 ml) 40-50 ft. lbs. (54-68 Nm) 30-45 in. lbs. (3-5 Nm)
Transmission Specifications
Specified Lubricant:
AGL Synthetic Gearcase Lubricant
(PN 2873602)
Approximate Capacity at Change:
Main Gearcase - 24 oz. (710 ml)
Transfer Case - 14 oz. (414 ml)
Drain / Level Plug Torque:
30-45 in. lbs. (3-5 Nm)
Fill Plug Torque:
40-50 ft. lbs. (54-68 Nm)
Fill Plug
Level Check Plug
Drain Plug