Service Manual

2.9
MAINTENANCE
2
MAINTENANCE REFERENCES
* More often under severe use, such as operated in water or under severe loads.
**Semi-annually or 50 hours of operation (refer to Maintenance Schedule for additional information)
***Annually or 100 hours of operation (refer to Maintenance Schedule for additional information)
Item Ref. Rec. Lube / Fluid Method Frequency*
Engine Oil Page 2.7
Premium 4-Cycle Synthetic
0W-40 (PN 2871281)
Add oil to proper level on
dipstick.
Change after 25 hrs, and then
6 months or 100 hours
thereafter; Change more
often in extremely dirty
conditions, or short trip cold
weather operation.
Engine Coolant Page 2.6
Polaris Antifreeze 60/40
(PN 2871534)
Fill recovery bottle between
MAX and MIN lines.
Fill as required. Change
coolant every 2 years.
Brake Fluid Page 2.7 DOT 4 (PN 2872189)
Fill reservoir between MAX
and MIN lines.
Fill as required. Change
brake fluid every 2 years.
Transmission
(Main Gearcase)
Page 2.7
AGL Synthetic Gearcase
Lubricant (PN 2873602)
Add lube to bottom of fill
plug threads. 24 oz. (710 ml)
Change annually***
Transmission
(Transfer Case)
Page 2.7
AGL Synthetic Gearcase
Lubricant (PN 2873602)
Add lube to bottom of level
check plug threads.
14 oz. (414 ml)
Change annually***
Front Gearcase Page 2.7
Premium Demand Drive
Fluid LT (PN 2876251)
Drain completely and add
specified quantity of lube.
6.75 oz. (200 ml)
Change annually***
Rear Gearcase Page 2.7
ATV Angle Drive Fluid
(PN 2871653)
Add lube to bottom of fill
plug threads. 18 oz. (532 ml)
Change annually***
Prop Shaft Page 2.7
Polaris Premium U-Joint
Lube (PN 2871551)
Locate fitting and grease with
grease gun.
Semi-annually**
Control Arm Pivot
Bushings, FT / RR
Page 2.6
Polaris Premium All Season
Grease (PN 2871423)
Locate grease fittings on the
upper and lower A-arms of
the front and rear suspension
and grease with grease gun.
(4) Front A-arms
(6) Rear A-arms
Semi-annually**
Stabilizer Bar
Bushings, FT / RR
Page 2.7
Polaris Premium All Season
Grease (PN 2871423)
Locate grease fittings on the
front and rear stabilizer bars
and grease with grease gun.
(2) Front Stabilizer Bar
(2) Rear Stabilizer Bar
Semi-annually**