Service Manual

6.7
CLUTCHING
6
8. Clean splines inside driven clutch and on the transmission
input shaft.
9. Apply a light film of grease to the splines on the shaft.
10. Install the driven clutch, washer, lock washer, and retaining
bolt. Torque to specification.
11. Clean end of taper on crankshaft and the taper bore inside
drive clutch.
12. Install drive clutch and torque retaining bolt to
specification.
13. Reinstall drive belt noting direction of belt rotation (see
“DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
14. Replace outer clutch cover rubber gasket with the narrow
side out.
15. Reinstall outer clutch cover and secure with screws.
Torque to 45-50 in. lbs. (5-5.6 Nm).
16. Install the clutch cover outlet duct and tighten the clamps.
DRIVE BELT
Belt Removal
1. Remove outer clutch cover as described in PVT
Disassembly.
2. Mark the drive belt direction of rotation so that it can be
installed in the same direction.
NOTE: Belt is normally positioned so that the part
number can be easily read.
3. To remove drive belt, place the transmission in “Park” and
push down on the belt firmly to open the clutch sheaves.
4. Then lift upward on the belt while pulling it out and down
over the driven clutch outer sheave.
Inner Cover Bolt Torque (Rear):
12 ft. lbs. (16.6 Nm)
Outer Cover Bolt Torque:
45-50 in. lbs. (5-5.6 Nm)
Driven Clutch Retaining Bolt Torque:
17 ft. lbs. (23.5 Nm)
Drive Clutch Retaining Bolt Torque:
40 ft. lbs. (55 Nm)