PMS 419 POLARIS POWER™ P3000iE Operator’s Manual (Australian model) Failure to properly follow the instructions and precautions in this manual can result in property damage, serious injury or DEATH! For your nearest Polaris supplier, call 0393945610 or visit www.polarispower.com.au Polaris Sales Australia Pty Ltd., (ABN 62088081949) of Locked Bag 2006, Sunshine Post Shop, Sunshine, Victoria, 3020 Australia Part No.
TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Controls and features . . . . . . . . . . . . . . . . . . . 16 First Use Instructions . . . . . . . . . . . . . . . . . . . 22 Pre-Operation Inspection . . . . . . . . . . . . . . . . 26 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION Welcome Thank you for purchasing a POLARIS POWERTM Generator, and welcome to our world-wide family of POLARIS owners. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
INTRODUCTION Intended Use The POLARIS Power Generator is intended to supply power for appliances. Appliances that use more than 2800 Watts of combined power consumption should not be connected to this generator. Safety Precautions Failure to follow recommended precautions and procedures could result in severe injury or death. Always heed all safety warnings on the product, and follow all operation, inspection, and maintenance procedures outlined in this manual. Please read the entire Owner’s Manual.
INTRODUCTION Warnings, Cautions and Notices Signal Words and Safety Terms The following signal words and symbols appear throughout this manual. Your safety, and the safety of others, is involved when these words and symbols are used. Become familiar with their meaning before reading the manual. A safety alert warning indicates a hazardous situation which, if not avoided, may result in death or serious injury.
INTRODUCTION Identification Numbers and Locations Record your generator’s identification numbers in the space provided. The model and serial number decal is located inside the service door.
SAFETY Safety Warnings and Precautions IMPORTANT SAFEY INSTRUCTIONS. SAVE THESE INSTRUCTIONS. Failure to follow recommended precautions and procedures could result in severe injury or death. Always read all safety precautions and follow all operation, inspection, and maintenance procedures outlined in this manual. General • Read and understand all of the safety and operating information in this manual and on the product before using the machine. Use the generator only as described in this manual.
SAFETY Safety Warnings and Precautions It is the responsibility of the owner to ensure that all users of this generator are fully informed of the safety and operating information prior to use. Before and During Operation • Perform all Pre-Operation Inspection activities as shown on page 26 of this manual. Inspect and tighten all parts before each use. Ensure the generator does not have any damaged, loose, or missing parts before use. All defects should be corrected before use.
SAFETY Safety Warnings and Precautions Before and During Operation • Do not connect the generator to another power supply source. • The engine becomes extremely hot during and immediately after it has been in use. Be careful not to touch any parts of the hot engine, especially the muffler or muffler cover, or serious burns may result. • Do not connect external equipment to the generator before starting the engine. • Do not use for life support, or life sustaining systems.
SAFETY Safety Warnings and Precautions Operator Safety Operating the generator with worn, damaged, or malfunctioning components could result in serious injury or death. Never start the engine without checking all of the generator components to be sure of proper operation. • Read and understand all of the safety and operating information in this manual and on all warning labels before using the generator. Use the generator only as described in this manual.
SAFETY Safety Warnings and Precautions Fuel Safety Petrol is highly flammable and explosive under certain conditions. Always use caution when handling petrol. • Petrol is extremely flammable, and petrol vapor can explode. Before refueling allow the engine to cool completely if the generator has been in operation. • Always store petrol in an approved container. • Always refuel outdoors or in a well-ventilated area away from any combustible materials.
SAFETY Safety Warnings and Precautions Carbon Monoxide Safety Generator exhaust contains Carbon Monoxide (CO) vapors. Exposure to Carbon Monoxide by people or pets can result in SEVERE INURY or DEATH. ALWAYS operate generator according to guidelines in labels and this manual. • This portable generator runs on petrol. The generator exhaust vapor contains carbon monoxide (CO). • Carbon monoxide is odorless. You cannot smell it. • Carbon monoxide is colorless. You cannot see it.
SAFETY Safety Warnings and Precautions Electrical Safety This generator produces high voltage electricity. • The generator produces enough electric power to cause serious shock or electrocution if misused. • Always connect the generator to a suitable ground circuit. • When servicing the generator, disconnect the spark plug wire and place it where it cannot contact the plug. Turn the engine switch to the OFF position. • Do not check for a spark with the plug removed. Use only approved spark plug testers.
SAFETY Safety Warnings and Precautions Fire Safety • Exhaust system components are very hot during and after use. Hot components can cause burns and fire. Do not touch the hot exhaust system components. Always keep combustible materials away from the exhaust system. • Ensure that any spilled fuel is properly wiped up prior to using the generator as fuel vapors are flammable.
SAFETY Safety Labels and Locations Safety and warning decals have been placed on the generator for your protection. Read and follow the instructions of the decals and warnings on the generator carefully. If any of the decals depicted in this manual differ from the decals on your generator, always read and follow the instructions of the decals on the generator. Carbon Monoxide Warning Using a generator indoors CAN KILL YOU IN MINUTES. The carbon monoxide warning is located on top of the generator.
SAFETY Safety Labels and Locations Improper Generator use can result in SEVERE INJURY or DEATH. Read the OWNER’S MANUAL. Follow all Instructions and Warnings. Petrol is flammable and explosive. Severe burns can result. ALWAYS stop the engine and let cool down before refueling. ALWAYS check for fuel leaks and wipe up any spills. ALWAYS turn the fuel to OFF when not in use. NEVER handle petrol indoors. NEVER overfill the fuel tank. Generator exhaust contains poisonous Carbon Monoxide (CO) vapors.
CONTROLS AND FEATURES Generator Components: X F L D O J B P K E Q C A H R I U T W S ITEM 16 M NOMENCLATURE N DESCRIPTION A Choke Knob Provides proper starting mixture when engine is cold. B Indicator Panel Low Oil, Overload, and Output LEDs C Fuel Valve Lever Turns fuel supply to carburetor on and off. D SMART Throttle Switch Automatically reduces engine speed when loads are shut off or disconnected.
CONTROLS AND FEATURES Generator Components: ITEM NOMENCLATURE DESCRIPTION H Ground Terminal Provides ground for non-conductive metal parts and receptacle ground terminals. I 240V AC Receptacle Provide two connections for properly rated, AC appliances. J Fuel Level Indicator Provides indication of fuel level. K Starter Grip Causes the recoil starter to crank the engine when pulled. L Left AC power switch is for left AC power receptacle, right AC power switch is for right AC power receptacle.
CONTROLS AND FEATURES Choke Knob By moving to the CLOSE position, the choke knob (A) provides proper starting mixture when the engine is cold. Operates by being placed in the OPEN or CLOSE position. OPEN CLOSED Indicator Panel Low Oil Indicator The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase.
CONTROLS AND FEATURES Fuel Valve Lever When the engine is well-cooled and not in use, the fuel valve (C) must be placed in the OFF position to reduce the possibility of fuel leakage. It must be in the ON position to allow the engine to operate. ON OFF SMART Throttle Switch When the SMART throttle is placed in the on position, engine speed is kept at idle automatically when the electrical load is disconnected and returns to the proper speed required by the electrical load when the load is reconnected.
CONTROLS AND FEATURES DC Receptacle and Fuse The DC receptacle is protected from an overload with a fuse. If the DC F1 circuit is overloaded, the 5 amp fuse (F1) will blow and power to the DC receptacle will cease. The red light on the DC panel will illuminate. The fuse is located to the left of the receptacle and is accessed by snapping open the access door. F2 Replace the fuse with one of the same capacity. Using a higher rated fuse may cause damage to the generator alternator.
CONTROLS AND FEATURES Ground Terminal Ground terminal (H) connects to the frame of the generator metal parts that do not conduct current, and grounds terminals of each receptacle. Consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances for the intended use of the generator before using the ground terminal. Ground Terminal Fuel Volume Indicator Fuel Volume Indicator (J) provides an indication of fuel quantity.
FIRST USE INSTRUCTIONS Adding Engine Oil Failure to use the recommended 4-stroke engine oil may result in engine damage, see page 64 for recommended oil and capacity. 1. Place the generator on a flat, level surface. Open the service door. See page 46. 2. Remove the oil filler cap / dipstick A (A). 3. Fill the engine crankcase with the specified amount (20.3 ounces / 0.6 liters) of engine oil. 4. Insert the dipstick in the filler hole and tighten the dipstick. 5.
FIRST USE INSTRUCTIONS Fuel Recommendation POLARIS recommends the use of 91 octane fuel or higher. Do not use fuel containing more than 10% ethanol. Do not use fuel with lower than 91 octane rating. IMPORTANT: Operating the generator with an obstructed fuel system will result in serious engine damage. Perform maintenance as recommended. IMPORTANT: Thoroughly read “Safety” section and all safety information when handling fuel. Petrol is highly flammable and explosive and can cause serious injury.
FIRST USE INSTRUCTIONS Adding Fuel 1. Remove the fuel tank cap (A). (A) 2. Fill carefully to avoid spilling fuel on the fuel tank strainer (B). Do not overfill the fuel tank (there should be no fuel above the upper limit mark). B 3. Tighten fuel tank cap (A) securely until it clicks. 4. Position fuel valve lever OFF for storage or ON to operate the generator. 5. Move generator away from fueling source and site before starting engine.
FIRST USE INSTRUCTIONS Wheel Kit Installation The unit comes with the rubber mounting feet installed. If you wish to install the wheel kit, please perform the following procedure. 1. Axle assembly (1) 2. Locking swivel wheel (2) 3. Bolt M8X16 (4) 4. Wheel (2) 5. Bolt M6X16 (8) Wheel assembly First remove all four rubber mounting feet. Put a washer on each side of the wheel then slide them on the axle securing with a lock pin. 1. Wheel (2) 2. Axle (1) 3. Lock pin (2) 4.
PRE-OPERATION INSPECTION Note: Always perform the recommended pre-operation inspections before each use. Always perform the inspections at the beginning of a project and when removing the generator from storage. Failure to perform the recommended pre-operation inspections could result in minor or moderate injury or property damage. When inspection reveals the need for adjustment, replacement, or repair, perform service promptly or visit your authorized POLARIS supplier for assistance.
OPERATION Safe Operating Precautions Fuel Recommendations The P3000iE engine is certified to operate on regular unleaded petrol with a pump octane rating of 91 or higher. Never use stale or contaminated petrol or an oil /petrol mixture. Avoid getting dirt or water in the fuel tank. The use of regular unleaded petrol containing no more than 10% ethanol (E10). If the content of ethanol exceeds the specified limits, it may cause starting or performance problems.
OPERATION Safe Operating Precautions Refueling 1. Remove the fuel tank cap (A). (A) 2. Fill carefully to avoid spilling fuel or exceeding the bottom of the fuel tank strainer (B). 3. Securely tighten the fuel tank cap (A) until it clicks. 4. Move generator away from the fueling source and site before starting the engine.
OPERATION Safe Operating Precautions Before Starting the Engine 1. Ensure the generator is away from the fueling source. 2. The generator will vibrate during operation. Place the generator in a dry location and on a flat, level surface. 3. Unplug all power cords and extension cords from the generator. 4. Engage the wheel locks if they are installed. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
OPERATION Safe Operating Precautions Starting the Engine 6. To start the generator using the ignition key, turn the ignition switch to the START position. When the engine starts, release the key. Do not operate the starter for more then 10 second intervals. If it doesn’t start turn the key to the OFF position for 5 seconds before repeating until it starts. OFF ON START 7. To start the generator, using the recoil, lightly pull the starter recoil grip until resistance is felt.
OPERATION Safe Operating Precautions Starting the Engine 10. If connecting loads to generator, reference “AC Operation” or “DC Operation” as outlined later in this Operation section. 11. Make sure to turn the AC switch to "ON" AC Switch position. Otherwise, there will be no AC power output from AC receptacles. Stopping the Engine Continually stopping the generator with a load applied can lead to damage of the control module. In case of emergency, position the engine switch to OFF to stop the engine.
OPERATION Safe Operating Precautions AC Operation Before connecting a device or power cord to the generator, ensure it is in good condition. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or suddenly stops, immediately shut it off. Disconnect the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded.
OPERATION Safe Operating Precautions AC Operation Note: Should this current be exceeded, the circuit protection device will activate and cut all current to the receptacle. This will be indicated by the push button popping out. Unplug everything that is plugged into the receptacle and reset the circuit protector by pushing in the button and then push in the Overload Reset switch.
OPERATION Safe Operating Precautions AC Capacity Note: Typical wattages are listed in the table below. Before plugging any device into the generator, verify the manufacturer-listed wattage on the device.
OPERATION Safe Operating Precautions Power Management DEVICE ADDITIONAL RUNNING STARTING (SURGE) (RATED) WATTS WATTS Microwave oven 1000 1400 Coffee maker 1000 0 Total Running (Rated) Watts = 2000 Additional Starting Surge Watts = 1400 Total Generator Output Required = 3400 Ensure the combined electrical rating of the powered device(s) do not exceed the maximum allowed by the generator. Never exceed the maximum power rating of the generator.
OPERATION Safe Operating Precautions DC Operation Connecting the Battery Charging Cable The DC charging output is not regulated. The DC receptacle should only be used for charging 12V DC batteries. The 12V DC receptacle has no battery overcharge protection function. Do not overcharge the battery. The DC output is to be used to charge batteries only. Serious damage to the stator windings can occur if connected to a DC motor or transformer. This generator is not designed to operate DC motors.
OPERATION Safe Operating Precautions DC Operation Connecting the Battery Charging Cable Do not start the vehicle while the battery charging cable is connected and the generator is running. The vehicle’s charging system or the generator may be damaged. Note: The DC receptacle is protected from an overload with a fuse. If 5A Fuse the DC circuit is overloaded, the 5 amp fuse will blow and power to the DC receptacle will cease. The red light on the DC panel will Access illuminate.
OPERATION Safe Operating Precautions Air Conditioning Operation For best results, the SMART throttle switch should be in the off position. Bring the generator to a normal operating temperature before applying the air conditioning load. Always allow a 2 minute wait period when manually cycling an air conditioner off and on. A longer wait period may be required under unusually hot weather conditions.
OPERATION Safe Operating Precautions Standby Power Improper connection to a building electrical system can allow current from the generator to back feed into the utility lines. Such back feed may electrocute utility company workers or others who contact the lines during a power outage. Additionally, the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company or a qualified electrician prior to making any power connections.
OPERATION High Altitude Use Carburetor Modification When carburetor has been modified for high altitude operation, the airfuel mixture will be too lean for low altitude use and may cause engine damage. At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting.
OPERATION Emission Control System Information Source of Emissions Exhaust gas contains carbon monoxide, nitrous oxide (NOx), and hydrocarbons. It is very important to control the emissions of NOx and hydrocarbons as they are a major contributor to air pollution. Carbon monoxide is a poisonous gas. The generator engine utilizes a precise airfuel ratio and emission control system to reduce the emissions of carbon monoxide, NOx, hydrocarbons.
OPERATION Emission Control System Information Problems Affecting Emissions If aware of any of the following, have the engine inspected and repaired by an authorized POLARIS supplier: • Hard starting or stalling after starting • Rough idle • Shut down or backfire after applying an electrical load • Afterburning (backfiring) • Black exhaust smoke or high fuel consumption Replacement Parts The emission control system on the engine was designed, built, and certified to conform to applicable emission regulation
MAINTENANCE Importance of Maintenance Good maintenance is essential for safe and economical operation. Proper maintenance will also help reduce air pollution. To ensure the longevity of the generator, the following pages include a periodic maintenance schedule and inspection and maintenance procedures. Other, more difficult tasks, require special tools and expertise provided by a POLARIS technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions.
MAINTENANCE Maintenance Safety Personal safety is critical when attempting to service the generator. Improperly installed or adjusted components can make the generator unstable or dangerous. Improperly installed electrical components can cause engine or electrical systems failure. In either event, damage or serious injury could result. If you do not have the time, tools, and/or expertise necessary to complete a procedure properly, please see your POLARIS supplier for service.
MAINTENANCE Periodic Maintenance • Always stop the engine before servicing. Disconnect all devices and extension cords to avoid receiving an electrical shock. • Periodic checks and maintenance are very important for keeping the generator in good condition. • Inspect, clean, lubricate, adjust, and replace parts as necessary. When inspection reveals the need for replacement parts, use POLARIS Genuine parts available from your POLARIS supplier.
MAINTENANCE Opening the Service Door Use the following steps to open the generator service door and gain access to the inner components. Before performing any maintenance, the ignition switch should be positioned to OFF. See page 19. Note: Use this procedure to open the service door on either side of the generator. 1. Position the ignition switch (A) and fuel valve lever to OFF. A 2. Unlock the access panel latch (B), slide the lock down to have the latch handle (C) pop out. C B 3.
MAINTENANCE Opening the Service Door 4. Expose the generator inner components by swinging open the service door (D). Perform maintenance as needed. 5. Upon completion of maintenance, close the service door (D), engage the latch (C) by turning counter clock wise and pushing in securing with the lock slider (B), and position the ignition switch (A) to the ON position to allow generator operation. D Fuel System Petrol is highly flammable and explosive, and can cause serious injury or death.
MAINTENANCE Fuel System Fuel Tank Strainer 1. Remove the fuel tank cap (A). A 2. Remove the fuel tank strainer (B) from the fuel tank. B 3. Remove any foreign objects or debris from the fuel tank strainer (B). 4. Inspect the fuel tank strainer (B) for damage. Replace as needed. 5. Install the fuel tank strainer (B) into the fuel tank. 6. Securely tighten the fuel tank cap (A). 7. Position the fuel valve lever OFF for storage or transport, or ON to run the generator.
MAINTENANCE Engine Oil Oil Recommendation Oil directly affects performance and service life. Use a 4-stroke automotive detergent oil, see page 64 for recommended oil. Other viscosities may be used when the applicable average temperature is within the recommended range. The SAE oil viscosity and service category are in the API label on the oil container. POLARIS recommends the use of API service category “SJ” or later, equivalent oil.
MAINTENANCE Engine Oil Oil Change Oil may be hot. Do not allow hot oil to come into contact with skin, as serious burns may result. Note: Drain the oil while the engine is warm to assure rapid and complete draining. 1. Start the engine and allow it to run for a few minutes. Stop the engine. 2. Position the fuel valve lever to OFF. 3. Open the service door. 4. Remove the oil filler cap / dipstick (A). 5. Remove the drain bolt (B) and drain the oil.
MAINTENANCE Engine Oil Oil Change Note: Improper disposal of engine oil can be harmful to the environment and is unlawful. Properly dispose of used oil. 6. Drain the used oil into a sealed container and take it to a recycling center. Do not discard the oil into a rubbish bin, dump it on the ground, or pour it down the drain. 7. Re-install the oil drain bolt (B). Fill oil to the high limit mark (D) on D the dipstick. 8. Start the engine and let it run for 1 or 2 minutes. Stop the engine and look for leaks.
MAINTENANCE Air Filters Air Filter Inspection Do not use petrol or low flash point solvents for cleaning. They are flammable and explosive under certain conditions. Note: An obstructed air filter restricts air flow to the carburetor. To prevent carburetor malfunction, regularly service the air filter. Service more frequently when operating the generator in extremely dusty areas. 1. Open the service door. 2. Unsnap the clips and remove the air cleaner cover (A). B A 3. Remove the air filter (B). 4.
MAINTENANCE Spark Plug Spark Plug Inspection and Replacement Using a non-recommended spark plug can result in serious engine damage. Always use recommended spark plugs. Note: In order to service the spark plug, the provided spark plug wrench is required. Refer to the Specification section (see page 64) for the recommended spark plug type. Always torque spark plugs to the specification. Note: To ensure proper engine operation, the spark plug must be free of deposits and properly gapped.
MAINTENANCE Spark Plug Spark Plug Inspection and Replacement 3. Clean any dirt from around the base of the spark plug. 4. Using the provided park plug wrench (B), remove the spark plug. 5. Inspect the electrode for wear Inspect electrode and carbon buildup. Look for a for wear and sharp outer edge with no buildup rounding or erosion of the electrode. 6. Inspect spark plug. Replace if electrodes are worn or if insulator is cracked, chipped, or fouled. 7.
MAINTENANCE Battery Battery Safety Always disconnect the negative (black) cable first when removing the battery. Always connect the negative (black) cable last during installation. Failure to properly connect/disconnect battery cables may result in an explosion and cause serious injury or death. Battery electrolyte contains sulfuric acid which is poisonous and can cause serious burns. Avoid contact with eyes, skin, and clothing. Ensure proper protective gloves, goggles, and clothing are worn.
MAINTENANCE Battery Battery Charging (Sealed Only) Note: This procedure applies only to the sealed battery (recommended). 1. Using a voltmeter or multi-meter, check the battery to ensure a minimum 12.8V DC or higher. 2. If the voltage is less than 12.8V DC, recharge the battery at 1.2 amps or less until the battery voltage is 12.8V DC or greater. STATE OF CHARGE 100% VOLTAGE 12.8 - 13.0 Volts ACTION CHARGE TIME (Using constant current charger @ standard amps specified on top of battery) None.
MAINTENANCE Spark Arrestor Spark Arrestor Maintenance Generator exhaust system gets hot enough to ignite some materials and burn skin if touched. Allow generator and exhaust to cool before performing spark arrestor maintenance. The spark arrester must be serviced every 100 hours to maintain its efficiency. Use the following steps to remove the generator handle and exhaust cover to gain access to the spark arrestor.
TRANSPORTATION AND STORAGE Transportation Transporting the Generator A hot engine or exhaust system can cause severe burns and ignite flammable material. Ensure adequate time for cooling before storage or transportation. When operating or transporting the generator, be sure it is kept upright. If the generator tilts, fuel may leak. Be sure the fuel tank cap is tight during transportation. IMPORTANT: Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator.
TRANSPORTATION AND STORAGE Storage Storage Preparation Petrol is highly flammable and explosive and can cause serious injury. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Note: Long-term storage of the generator will require some additional preventative measures to guard against deterioration. If fuel is kept in the generator, ensure that the engine is run for at least 30 minutes per month in order to ensure an easy start in emergencies.
TRANSPORTATION AND STORAGE Storage Accessing the Fuel Tank 1. Remove the fuel tank cap (A). A 2. Remove the fuel tank strainer (B) from the fuel tank. Remove debris as needed. 3. When maintenance is complete, reinstall the fuel tank strainer (B) into the fuel tank. 4. Securely tighten the fuel tank cap until it clicks.
TRANSPORTATION AND STORAGE Storage Draining Fuel from the Fuel Tank and Carburetor Petrol is highly flammable and explosive and can cause serious injury. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. Do not spill fuel when draining the fuel tank. Spilled fuel is a fire hazard, causes environmental damage, and can cause damage to paint and plastic. Wipe up spills immediately.
TRANSPORTATION AND STORAGE Storage Fogging the Engine 1. 2. 3. 4. Turn the ignition key to the OFF position. Open the service door. See page 46. Remove the spark plug cap (A). Using the provided park plug B wrench (B), remove the spark plug. A 5. Pour a tablespoon of clean engine oil into the cylinder. Crank the engine several revolutions to distribute the oil and then reinstall the spark plug. 6.
TRANSPORTATION AND STORAGE Storage Battery Storage Do not store the generator outdoors in the cold weather when not in use. Storage Precautions Do not store the generator outdoors in the cold weather when not in use. • Select a well-ventilated storage area away from any flame-operated appliance (i.e., furnace, water heater, or clothes dryer). Also avoid any area with a spark-producing electric motor, or where power tools are operated. • Be sure the storage area is free of excessive humidity and dust.
SPECIFICATIONS General Specifications P3000iE POLARIS Power Generator ALTERNATOR AC Output Voltage 240V DC Output Voltage 12V (5.0A) Rated Output 2.8 kW (11.67A) Maximum Output 3.0 kW (12.5A) Frequency 50 HZ Type Inverter ENGINE Model KG205 Type 4-stroke, OHV Air-cooled, Single Cylinder Displacement 196cc(12.0 cu in) Compression Ratio 8.
SPECIFICATIONS General Specifications P3000iE POLARIS Power Generator GENERATOR Fuel 91 Octane (Up to 10% Oxygenated) Fuel Tank Capacity 13 L (3.43 gallons) Starting System Electric with recoil backup 686 mm (27.0 in) Dimensions (L x W x H) 425 mm (16.7 in) 505 mm (19.9 in) Weight 57 kg (125.6 lbs) Full Tank Run Time Hours Rated Load 6.
WIRING DIAGRAM Smart Throttle Switch Reset Switch Red Red Red Red Black Inverter Module Red Black Red Stepping motor Blue Orange Purple Yellow green Green Red Black White Black Gray Brown Yellow Orange Spark plug Blue Pink Trigger winding Black Red Low oil pressure switch Black White Stop Yellow green Ignition winding Main Winding Secondary Winding White Electrical starter Orange Single-phase receptacle Yellow green Ignition coil White Gray Red Black Starting motor
TROUBLESHOOTING Troubleshooting Symptoms Engine Will Not Turn Over POSSIBLE CAUSE SOLUTION Starter recoil damage Take the generator to an authorized POLARIS servicing supplier or refer to the service manual Low battery voltage Recharge the battery to 12.
TROUBLESHOOTING Troubleshooting Symptoms Engine Lacks Power POSSIBLE CAUSE Air filter restricted SOLUTION Clean or replace air filter Bad fuel; generator stored Drain the fuel system and refuel without treating or draining petrol, or refueled with bad petrol Mechanical failure Take the generator to an authorized POLARIS servicing supplier or refer to the service manual Engine Backfires POSSIBLE CAUSE SOLUTION Weak spark from spark plug Inspect, clean, and / or replace spark plug Incorrect spark plug g
TROUBLESHOOTING Troubleshooting Symptoms Engine Pings or Knocks POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Drain the fuel system and refuel Incorrect ignition timing Take the generator to an authorized POLARIS servicing supplier or refer to the service manual Incorrect spark plug gap or heat range Set gap to specification or replace spark plugs Engine Runs Irregularly, Stalls, or Misfires POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean, and / or replace spark pl
TROUBLESHOOTING Troubleshooting Symptoms POSSIBLE LEAN FUEL CAUSE Low or contaminated fuel SOLUTION Add fuel, or drain the fuel system and refuel Kinked or plugged fuel tank Inspect and replace vent Low octane fuel Drain the fuel system and refuel Carburetor jetting incorrect Take the generator to an authorized POLARIS servicing supplier or refer to the service manual POSSIBLE RICH FUEL CAUSE SOLUTION Incorrect fuel Drain the fuel system and refuel Stopping / starting without adequate warm-up All
TROUBLESHOOTING Troubleshooting Symptoms No Power at AC Receptacles POSSIBLE CAUSE SOLUTION Output indicator is OFF, and Take the generator to a POLARIS servicing supplier or overload indicator is ON refer to the service manual AC circuit protector tripped Check AC load and reset circuit protector Overload protector tripped Push the Overload Restart switch Faulty power tool or appliance Replace or repair power tool or appliance; stop and restart the engine Faulty generator Take the generator to an au
WARRANTY ABOUT THIS WARRANTY DOCUMENT This warranty document sets out the details of the manufacturer's warranty given by Polaris Sales Australia Pty Ltd (ABN 62 088 081 949) for POLARIS POWER™ generators in respect of defects in these products which appear during the relevant warranty period (See POLARIS POWER™ Generator Warranty). WARRANTY REGISTRATION FORM At the time you purchase your POLARIS POWER™ Generator please complete and send the Warranty Registration Form.
WARRANTY POLARIS POWER™ GENERATOR WARRANTY WARRANTY POLICY Where any genuine Polaris parts or accessories are repaired or replaced under this POLARIS POWER™ Generator Warranty, this does not activate a new Warranty Period from the date of repair or replacement of that part or accessory. Any repaired or replacement Polaris parts or accessories will continue to be covered by this POLARIS POWER™ Generator Warranty for the remainder of the original Warranty Period, as defined below.
WARRANTY POLARIS POWER™ GENERATOR WARRANTY WARRANTY EXCLUSIONS Your will not be entitled to make a claim under this POLARIS POWER™ Generator Warranty: a. in respect of any fault or damage which, in Polaris' reasonable opinion, has been caused by or arises from: i. your failure to operate or maintain your POLARIS POWER™ generator in accordance with the manufacturer's specifications and the instructions in the relevant Operator's Manual; ii.
WARRANTY POLARIS POWER™ GENERATOR WARRANTY WARRANTY EXCLUSIONS h. in respect of deterioration of any item due to normal use and exposure, unless due to a defect in materials or workmanship; i. in respect of any altered or modified POLARIS POWER™ generator where the alteration or modification affects the electrical or structural functionality or design of the POLARIS POWER™ generator or of any of its components: i. at least in so far as the alteration is concerned; and ii.
WARRANTY IMPORTANT NOTICE To aid in prompt support of any in-service or POLARIS POWER ™ Generator Warranty queries that may arise, it is highly important that current ownership details are on file with Polaris. Therefore it is vital that should you change the details of your POLARIS POWER™ generator ownership (i.e. change of address, change of ownership) that you advise Polaris as soon as possible to ensure that records are amended accordingly.
MAINTENANCE LOG Present this section of your manual to your supplier each time your generator is serviced. This will provide you and future owners with an accurate log of maintenance and services performed.
INDEX A F AC Capacity. . . . . . . . . . . . . . . . . 33-34 AC Operation. . . . . . . . . . . . . . . . 32-33 AC Receptacle . . . . . . . . . . . . . . . . . 20 Accessing the Battery . . . . . . . . . . . 55 Accessing the Fuel Tank . . . . . . . . . 60 Adding Engine Oil. . . . . . . . . . . . . . 22 Adding Fuel . . . . . . . . . . . . . . . . . . . 24 Additives . . . . . . . . . . . . . . . . . . . . . 65 Air Filter Inspection Procedure . . . . 52 Air Filters. . . . . . . . . . . . . . . . . . . . .
INDEX P Periodic Maintenance Chart . . . . . . . 45 Pre-Operation Checklist . . . . . . . . . . 26 Problems Affecting Emissions . . . . . 42 R Refueling. . . . . . . . . . . . . . . . . . . 27-28 Registration, Warranty . . . . . . . . . . . 72 Removing Generator,Storage . . . . . . 63 Replacement,Spark Plug . . . . . . . 53-54 S Safe Operating Precautions. . . . . 27-30 Safety Labels and Locations . . . . 14-15 Safety Precautions. . . . . . . . . . . 3, 6, 44 Signal Words and Safety Terms . . . . .
PMS 419
