Industries Offroad Vehicle User Manual

MAINTENANCE

Periodic Maintenance Schedule (Cont.)

Item Hours or

Odometer

Frequency Remarks

Fuel System 100 hours 12 months Check for leaks at tank cap, lines , fuel

valv e, filter, pump and carburetor. Re-

place lines every two years.

J Fuel Filter 100 hrs 12 months Replace annually

Carburetor Float Bowl 50 hrs 6 months Drain bowl periodically and prior to stor-

age

Idle Speed As Required As Required Adjust

J Throttle Cable/ETC S witch 50 hrs 6 months Inspec t--adjust, lubricate, replace if nec-

essary; pre-ride inspection item

Choke (Enricher) Cable 50 hrs 6 months Inspect--adjus t, lubricate, replace if nec-

essary

Coolant/Level Inspection Daily Daily Repl ace engine coolant every two

years

Coolant strength/pressure test

system

100 hrs 6 months Inspect strength seasonally; pressure

test system annually

Radiator 100 hrs 12 months Inspect/clean external surface

Cooling System hoses 100 hrs 12 months Inspect

Spark arrestor 100 hrs 12 months Clean out

Recoil housing As required As required Drain moisture out after riding in water

" General Lubrication 50 hrs 3 months Lubricate all fittings, pivots, cables, etc.

" Front hubs/fluid check (AWD) 50 hrs 6 months Check monthly

" Front hubs/fluid c hange (AWD) 100 hrs 12 months

" Front Gearcase OIl (shaft drive) 100 hrs 12 months Check monthly and change annually

" Transmission Oil Level 25 hrs Monthly Inspect monthly ; change annually

Shift linkage 50 hrs 6 months Inspect, lubricate, adjust

J Shift selector box 200 hrs 24 months Change lubric ant every two years

J Drive belt 50 hrs 6 months Inspect--adjus t, replace if necessary

J Clutches (drive and driven) 100 hrs 12 months Inspect, clean

J Steering 50 hrs 6 months Inspect daily, lubricate

J Toe adjustment As required As required Periodic inspec tion, adjust when parts

are replaced

" Rear Axle 50 hrs 6 m onths Inspect bearings

" Front Suspension 50 hrs 6 months Inspect--lubric ate, tighten fasteners

" Rear Suspension 50 hrs 6 m onths Inspect, tighten fasteners

J Front wheel bearings 300 hrs 36 months Replace

" Drive Chain(s) 50 hrs 6 months Inspect daily, adjust and lubricate if

needed

Battery 20 hrs monthly Chec k Terminals/c lean/check fluid l evel

Headlight Aim As required As required Adjust if necessary