WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles • All-terrain vehicles (ATVs) • Quadricycles • RANGER utility vehicles • Victory motorcycles Always follow the instructions and recommendations in this manual.
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc. Copyright 2006 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Features and Controls . . . . . . . . . . . . . . . . . . . 34 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Emission Control Systems . . . . . . . . . . . . . . . 52 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Polaris Products. . . .
KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and the protection of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, including safe operating procedures. Ride responsibly. Know all laws and regulations concerning the operation of this vehicle in your area.
Operator Safety SAFETY The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for injury. WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death.
SAFETY Operator Safety WARNING Failure to follow the warnings in this manual can result in serious injury or death. A Polaris Quadricycle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions. Read and understand your owner's manual and all warnings before operating a Polaris Quadricycle. Safety Training When you purchased your new Quadricycle, your dealer offered a hands-on safety training course.
SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow the instructions and procedures listed here and throughout this manual. Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Quadricycle. Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Quadricycle. Never operate a Quadricycle without proper instruction.
SAFETY Operator Safety Always wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants. Never consume alcohol or drugs before or while operating a Quadricycle. Never operate at excessive speeds. Travel and turn at speeds appropriate for the terrain, visibility, operating conditions and your experience. Never attempt jumps or other stunts.
Operator Safety SAFETY Always inspect your Quadricycle before each use to verify that it's in safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 49. Keep both hands on the handlebars. Keep your feet on the footrests. Always travel slowly when operating on unfamiliar terrain. Use extra caution. Use caution when operating on rough, slippery or loose terrain. Always follow the procedures outlined in this manual for turning. See page 19.
SAFETY Operator Safety If a Quadricycle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems. Never operate on hills too steep for the Quadricycle or for your abilities. Practice on smaller hills before attempting larger hills. Avoid climbing hills steeper than 25°. Always follow the procedures outlined in this manual for climbing hills. See page 22.
Operator Safety SAFETY Always follow the procedures outlined in this manual for braking if you stall or roll backwards while climbing a hill. Never back down a hill. See page 26. Always follow the procedures outlined in this manual for operating over obstacles. See page 21. Always follow the procedures outlined in this manual for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding. See page 20.
SAFETY Operator Safety Always follow the procedures outlined in this manual for driving in reverse. See page 31. Always use the size and type of tires specified for your Quadricycle. Maintain the proper tire pressure. Never modify a Quadricycle through improper installation or use of accessories. Never exceed the stated load capacity for your Quadricycle. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing.
Operator Safety SAFETY Never operate the Quadricycle on a frozen body of water. Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control, accident, and/ or injury. Avoid sudden turns or swift movement of the handlebars. Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting. Hot components can cause serious burns and fire. Do not touch hot exhaust system components.
SAFETY Safety Decals and Locations Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. If a decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge. The part number is printed on the decal. The following pages repeat the information found on each decal.
SAFETY Safety Decals and Locations Rack Warning Rack Warning + ++ + “No Passenger” Warning Tire Pressure/ Load Alert “No Passenger” Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. Tire Pressure/Load Alert TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 930 LBS. (423 kg). Read Owner's Manual for more detailed loading information.
SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury. Eye Protection Long Sleeves Helmet Gloves Long Pants Boots Helmet Always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label.
Safe Riding Gear SAFETY Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean. Gloves Off-road style gloves with knuckle pads are the best for comfort and protection.
SAFETY Driving Safely Driving Procedures 1. Sit upright. Keep your feet on the footrests. Keep both hands on the handlebars. 2. Apply the brakes. 3. Start the engine and allow it to warm up. 4. Shift the transmission into gear. 5. Check your surroundings and determine your path of travel. 6. Release the brakes. 7. Slowly squeeze the throttle lever toward the handlebar to begin driving. 8. Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.
Driving Safely SAFETY Turning the Vehicle 1. Before turning, activate a turn signal to alert others of your intentions. Activate the left signal before a left turn. Activate the right signal before a right turn. 2. Steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. Use the same leaning technique for turning in reverse. 3. Practice turning at slow speeds before attempting to turn at faster speeds.
SAFETY Driving Safely Driving on Slippery Surfaces Whenever driving on slippery or loose surfaces such as wet trails, gravel, snow or ice, follow these precautions: 1. Slow down before driving onto slippery surfaces. 2. Engage AWD before wheels begin to lose traction (4x4 models). 3. Be alert. 4. Watch the trail. 5. Avoid quick, sharp turns. NOTE: To correct a rear wheel skid, turn the handlebars in the same direction as the skid and shift body weight forward.
Driving Safely SAFETY Driving Over Obstacles 1. Always check for obstacles before operating in a new area. Serious injury or death can result if your vehicle comes in contact with a hidden obstacle. 2. Be alert. Watch the terrain. Use extra caution. 3. Never operate over large obstacles. 4. Avoid hazards such as logs, rocks and low branches. Always follow the procedures outlined in this manual for operating over obstacles.
SAFETY Driving Safely Driving Uphill 25° Maximum Whenever traveling uphill, follow these precautions: 1. Avoid steep hills (25° maximum). 2. Check the terrain carefully. 3. Avoid hills with excessively slippery or loose surfaces. 4. Shift your weight uphill. 5. Drive straight uphill. 6. Keep your feet on the footrests. 7. Drive at a steady rate of speed to avoid stalling. 8. Be alert. Be prepared to take emergency action. This may include dismounting quickly. 9.
Driving Safely SAFETY Driving Uphill If all forward speed is lost: Keep your weight uphill. If the vehicle begins rolling downhill, never apply engine power. Never apply the brakes aggressively while rolling backwards. Apply the brakes gradually. When fully stopped, lock the hydraulic parking brake. See page 39. Dismount on the uphill side, or to either side if the vehicle is pointed straight uphill. Turn the vehicle around using the K-Turn. See page 26.
SAFETY Driving Safely Driving on a Sidehill (Sidehilling) Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is necessary, follow these precautions: 1. Slow down. 2. Avoid hills with excessively slippery or loose surfaces. 3. Shift your weight uphill. 4. Avoid crossing the sides of steep hills. 5. Keep your feet on the footrests. 6. Steer slightly into the hill.
Driving Safely SAFETY Driving Downhill When driving downhill, follow these precautions: 1. Check the terrain carefully. 2. Avoid hills with excessively slippery or loose surfaces. 3. Never drive downhill at high speed. 4. Slow down. 5. Avoid driving downhill at an angle, which can cause the vehicle to pitch sharply to one side. Drive straight downhill. 6. Shift your weight rearward. 7. Apply the brakes slightly to aid in slowing.
SAFETY Driving Safely Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 2.4 m 1. 2. 3. 4. Stop the vehicle. Keep your weight uphill. Lock the hydraulic parking brake. Leave the transmission in forward gear. Turn the engine off. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill. 5. Stay uphill of the vehicle and turn the handlebars full left. 6.
Driving Safely SAFETY Turning Around on a Hill (K-Turn) 8. 9. 10. 11. 12. 13. Lock the hydraulic parking brake. Remount from the uphill side. Keep your weight uphill. Apply the foot brake. With the transmission still in forward, start the engine. Squeeze and release the brake lever to release the parking brake. Release the foot brake and drive slowly downhill. Control speed with either the hand or foot brake until the vehicle is on level ground.
SAFETY Driving Safely Driving Through Water Maximum Depth Follow these procedures when driving through water: 1. Check water depth and current before crossing. 2. Avoid operating in water deeper than the bottom of the footrests. If it's unavoidable, travel slowly, balance your weight carefully and avoid sudden movements. Maintain a slow and steady forward motion. Do not make sudden turns, stops or throttle changes. 3. Choose a crossing where both banks have gradual inclines. 4. Drive slowly.
SAFETY Driving Safely Driving Through Water Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. CAUTION If the vehicle stops while fully submerged, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If your vehicle becomes fully immersed, and it's impossible to take it to a dealer before starting it, follow the steps described on page 85.
SAFETY Driving Safely Parking on an Incline Avoid parking on an incline. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in PARK. 3. Always block the rear wheels on the downhill side. 4. Turn the fuel valve off.
Driving Safely SAFETY Driving in Reverse Follow these precautions when operating in reverse: 1. Avoid backing downhill. 2. Always check for obstacles or people behind the vehicle before backing. 3. Drive slowly. 4. Apply the foot brake lightly for stopping. 5. Avoid turning at sharp angles. 6. Do not use the override switch unless additional power is required for vehicle movement. Use with caution. NOTE: Reverse speed is greatly increased when the override switch is used. Do not operate at full throttle.
SAFETY Driving Safely Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo. • Read and understand the load distribution warnings listed on the vehicle warning labels. • Never exceed the stated load capacity for this vehicle. • REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO OR TOWING.
SAFETY Driving Safely Hauling Cargo 2/3 1/3 Towing Loads Towing is approved OFF-ROAD ONLY. Operating a Quadricycle/trailer combination on public roads is prohibited. Do not exceed the maximum capacities when towing. Do not tow any trailer on a grade steeper than 15°. Maximum Towed Load (Level Ground) Maximum Vertical Hitch Weight 386 kg 38.6 kg Using an improper hitch or exceeding the maximum tongue weight capacity can result in serious damage to the vehicle and will void your warranty.
FEATURES AND CONTROLS Switches Mode/Reverse Override Switch Main Key Switch Headlight Switch All Wheel Drive Switch Engine Stop Switch Mode/Reverse Override Switch Press the switch to toggle through the speedometer display modes (except in reverse). See page 45. To gain additional power while operating in reverse, press the override switch before opening the throttle. This will cancel the reverse speed limit function.
Switches FEATURES AND CONTROLS Main Key Switch End all electrical power to the vehicle. LIGHTS ON position turns the headlights on. Start the engine. The headlights are not on in this position. After starting the engine, release the key switch to the POSITION LIGHTS ON position. WARNING Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shut-down during operation.
FEATURES AND CONTROLS Switches All Wheel Drive Switch (4x4 Models) See page 44 for all wheel drive information. AWD Switch Hazard Warning Switch High Beam Indicator Hazard Switch Push the hazard warning switch to cause all turn indicators to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution. Turn Indicators Turn Signal Switch Push the toggle switch either left or right to activate the corresponding turn signal.
Throttle Lever FEATURES AND CONTROLS Press the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed and vehicle movement. WARNING Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Check the lever for proper operation before starting the engine. Check occasionally during operation.
FEATURES AND CONTROLS Foot Brake The all-wheel foot brake is located on the right footrest. The foot brake operates both front and rear brakes. Press the brake pedal down with your foot to engage the all-wheel brakes. If the rear wheels begin to skid or slide while using the foot brake, reduce brake pressure. Foot Brake Hand Brake Lever The hand brake operates both front and rear brakes. Squeeze the brake lever toward the handlebar to apply the all-wheel brakes.
Parking Brake FEATURES AND CONTROLS Locking the Parking Brake 1. Place the transmission in PARK. 2. Squeeze the brake lever toward the handlebar. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever. 5. To release the parking brake lock, squeeze and release the brake lever. WARNING Operating the Quadricycle while the parking brake is engaged could result in an accident and serious injury or death. Always release the parking brake lock before operating.
FEATURES AND CONTROLS Steering Lock Lock the steering to prevent unauthorized use or theft of the vehicle. 1. Turn the handlebars to the full left position. 2. Insert the steering lock key and turn it clockwise. 3. Remove the key. 4. Reverse the procedure to unlock the steering. NOTE: Place the steering lock keys in a safe place. The lock must be replaced if the keys are lost.
Fuel Tank Cap FEATURES AND CONTROLS Remove the fuel tank cap to add fuel to the fuel tank. Use either leaded or unleaded gasoline with a minimum pump octane of 87. Do not use E-85 fuel. Fuel Tank Cap Fuel Valve The fuel valve is located on the bottom of the fuel tank. Access the fuel valve through the right front wheel well. ON: For normal operation. OFF: For vehicle storage and when transporting. Refuel when the instrument gauge indicates a low fuel level.
FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. H: High Gear N: Neutral R: Reverse P: Park Whenever the vehicle is left unattended, always place the transmission in PARK. The transmission is locked when it’s in PARK. Gear Selector CAUTION Shifting gears with the engine speed above idle or while the vehicle is moving can cause transmission damage.
Recoil Starter FEATURES AND CONTROLS If the battery is too weak to start the engine, use the recoil starter. Follow the starting procedures on page 50, cranking the engine with the recoil starter instead of the main key switch. 1. Grasp the recoil starter rope handle tightly. 2. Pull slightly until the starter mechanism engages. 3. Pull the rope abruptly to start the engine. Handle Recoil Starter CAUTION Extending the recoil starter rope until it stops can cause damage to the recoil assembly.
FEATURES AND CONTROLS All Wheel Drive (AWD) System (4X4 Models) The AWD switch may be turned on or off while the vehicle is moving. AWD will not engage until engine speed is below 3100 RPM. AWD remains engaged until the switch is turned off. There is no limit to the length of time the vehicle may remain in AWD. If the switch is turned off while the demand drive unit is engaged, it will not disengage until the rear wheels regain traction.
FEATURES AND CONTROLS Instrument Cluster The instrument cluster measures distance in kilometers (or miles) as well as hours of operation. It also includes a reverse speed limiter function that limits vehicle speed to approximately 11-14 km/h. Refer to page 34 for additional information. CAUTION To prevent damage, wash the vehicle by hand or with a garden hose using mild soap. Do not use alcohol to clean the instrument cluster. Immediately clean off any gasoline that splashes on the instrument cluster.
FEATURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster. All segments will light up for 3 seconds at start-up. 1. Gear Indicator - This 1 indicator displays gear shifter position. N = Neutral (Green) R = Reverse (Amber) 2. Engine Hour Display Indicator 3 3. Speedometer 4. Odometer/Tripmeter/ Hour Meter Modes 2 4 Use the reverse override/mode button to toggle through the 3 standard modes.
OPERATION Fuel Safety WARNING Gasoline is highly flammable and explosive under certain conditions. • Use extreme caution whenever handling gasoline. • Refuel with the engine stopped. Refuel outdoors or in a well-ventilated area. • Never fill a fuel container while it's on the vehicle. Static electricity between the rack and container could cause a spark. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored. • Do not overfill the tank.
OPERATION Break-In Period The break-in period for your new Polaris Quadricycle is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part will increase the life and performance of your Quadricycle more than following the procedures for a proper break-in. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components.
OPERATION Pre-Ride Checklist Item Remarks Page Foot brake Ensure proper operation 38 Hand brake/lever travel Ensure proper operation 38 73 Brake fluid Ensure proper level 70 Front suspension Inspect, lubricate if necessary 58 Rear suspension Inspect, lubricate if necessary 58 Steering Ensure free operation - Tires Inspect condition and pressure 76 Wheels/fasteners Inspect, ensure fastener tightness 76 Frame nuts, bolts, fasteners Inspect, ensure tightness Fuel and oil Ensure p
OPERATION Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. CAUTION Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating. 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. ________________________________________________________ 3.
OPERATION Starting the Engine 7. Turn the ignition key past the POSITION LIGHTS ON position to engage the starter. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. 8. If the engine does not start, release the starter and wait five seconds. 9. Repeat steps 7 and 8 until the engine starts. NOTE: If a warm engine has cooled and does not readily start, intermittent use of the choke (HALF ON) may be necessary.
EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements. Spark Arrestor Your Polaris vehicle has a spark arrestor that was designed for on-road and off-road operation. It is required that this spark arrestor remain installed and functional when the vehicle is operated.
Periodic Maintenance Chart MAINTENANCE Maintenance intervals in the following chart are based upon average riding conditions and average vehicle speed of approximately 16 km/h. Vehicles subjected to severe use must be inspected and serviced more frequently. Record maintenance and service in the Maintenance Log beginning on page 119. NOTE: Service and adjustments are important for proper vehicle operation.
MAINTENANCE Periodic Maintenance Chart Maintenance Chart Key X Perform these operations more often for vehicles subjected to severe use. E Emission-related service (Failure to conduct this maintenance will not void the emissions warranty but may affect emissions.) Q Have an authorized Polaris dealer perform these services. WARNING Improperly performing the procedures marked with a Q could result in component failure and lead to serious injury or death.
Periodic Maintenance Chart MAINTENANCE Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever comes first) Hours Calendar Remarks Miles (Km) Steering - Pre-Ride - Front suspension - Pre-Ride - Rear suspension - Pre-Ride - Tires - Pre-Ride - Brake fluid level - Pre-Ride - Brake lever - Pre-Ride - Foot brake - Pre-Ride Brake system - Pre-Ride - Wheels/fasteners - Pre-Ride - Make adjustments as need ed.
MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval Hours Calendar X General lubrication Remarks (whichever comes first) Miles (Km) 50 H 3M 500 (800) Lubricate all fittings, pivots, cables, etc.
Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar MAINTENANCE Remarks Miles (Km) Q Clutches (drive 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts Q Front wheel 100 H 12 M 1000 (1600) Inspect; replace as needed Q Brake fluid 200 H 24 M 2000 (3200) Change every two years 300 H 36 M 3000 (4800) Clean out and driven) bearings Spark arrestor Idle speed - Adjust as needed Q Toe adjustment - Inspect periodically; adjust when parts are r
MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Items not listed in the chart should be lubricated at the General Lubrication interval. Item Engine Oil Lube Method Polaris Premium 4 Synthetic See page 59. 0W-50 Brake Fluid DOT 4 Only See page 70. Transmission Oil Polaris AGL Synthetic Gearcase Lube See page 64. Front Demand Drive Unit Premium Demand Drive Hub See page 67.
MAINTENANCE Engine Oil Oil Recommendations Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the oil filter whenever changing oil. Change the oil more often if the vehicle is routinely subjected to: • operation in dusty or wet conditions • operation when air temperature is below -12° C. • short trips at -12° to -1° C. (engine fails to reach operating temperature).
MAINTENANCE Engine Oil Oil Level 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Start the engine. Allow it to idle for 30 seconds. 4. Stop the engine. 5. Remove the dipstick. Wipe it dry with a clean cloth. 6. Reinstall the dipstick completely. Dipstick 7. Remove the dipstick and check the oil level. Add oil as needed. Maintain the oil level in the safe range. Do not overfill. Safe Range { Add Oil 8. Reinstall the dipstick.
Oil and Filter Change MAINTENANCE CAUTION Hot oil may result in serious burns. Do not allow hot oil to contact skin. 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Start the engine. Allow it to idle for two minutes. 4. Stop the engine. 5. Clean the area around the drain plug. 6. Place a drain pan under the vehicle. 7. Remove the drain plug. Use a 6 mm Allen wrench. 8. Drain the oil. 9. Clean the drain plug. Reinstall the drain plug with a new sealing washer. 10.
MAINTENANCE Oil and Filter Change 11. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 12. Clean the filter sealing area on the engine. 13. Lubricate the filter o-ring. Check to make sure the o-ring is in good condition. 14. Install the new oil filter. After the filter contacts the engine surface, turn it 1/2 turn by hand.
Oil and Filter Change MAINTENANCE 15. Remove the dipstick. 16. Add the recommended oil. See page 59. 17. Reinstall the dipstick. 18. Start the engine. Allow it to idle for two minutes. 19. Stop the engine. 20. Check for oil leaks. { 21. Check the oil Safe Range level. Add oil as needed. Maintain the oil level in the safe range. Do not Add Oil Safe overfill. 22. Reinstall the dipstick. 23. Discard used oil and filter properly.
MAINTENANCE Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Use the recommended oil. Maintain the oil level at the bottom of the fill plug hole. See page 107 for the part numbers of Polaris products. The fill plug is located on the left side of the vehicle, under the rear fender, behind the wheel. The drain plug is located behind the wheel well.
Transmission Oil MAINTENANCE Oil Check 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use a 15 mm wrench. 4. Check the oil level. 5. Add the recommended oil as needed. Do not overfill. 6. Reinstall the fill plug. Torque to specification. See page 64.
MAINTENANCE Transmission Oil Oil Change 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use a 15 mm wrench. 4. Place a drain pan under the gearcase. 5. Remove the drain plug. Use a 15 mm wrench. 6. Allow the oil to drain completely. 7. Clean and reinstall the drain plug. Torque to specification. See page 64. 8. Add the recommended oil. 9. Reinstall the fill plug. Torque to specification. See page 64 for recommendations. 10. Check for leaks. 11.
MAINTENANCE Front Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Use the recommended fluid. Use of other fluids may result in improper operation of components. See page 107 for the part numbers of Polaris products. Maintain the fluid level at the bottom of the fill hole threads. The fill plug is located on the right side of the gearcase.
MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Check 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use an 8 mm Allen wrench. 4. Check the fluid level. 5. Add the recommended fluid as needed. 6. Reinstall the fill plug. 7. Torque to specification. See page 67.
MAINTENANCE Front Gearcase (Demand Drive) Fluid Fluid Change 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the fill plug. Use an 8 mm Allen wrench. 4. Place a drain pan under the gearcase. 5. Remove the drain plug. Use an 11 mm wrench. 6. Allow the oil to drain completely. 7. Clean and reinstall the drain plug. Torque to specification. See page 67. 8. Add the recommended fluid. 9. Reinstall the fill plug. Torque to specification. 10. Check for leaks. 11.
MAINTENANCE Brake Fluid Check brake fluid levels for both brake systems before each ride. Always maintain brake fluid at the recommended level. Do not overfill. The brakes should feel firm when they're applied. Spongy or weak brakes may indicate a fluid leak or low fluid level. A low fluid level may also mean that brake pads are worn and need to be replaced. Do not operate the vehicle with spongy or weak brakes. See your dealer for service.
Brake Fluid Hand Brake MAINTENANCE Master Cylinder The master cylinder is located on the left handlebar. Maintain the fluid level 6 mm below the top edge of the master cylinder. Do not overfill. Indicator Window 1. Position the vehicle on a level surface. Make sure the handlebars are straight. 2. View the fluid level through the indicator window (eye) on the top of the master cylinder. Full Low NOTE: The eye will appear dark when the fluid level is full. When fluid is low, the eye will be clear. 3.
MAINTENANCE Brake Fluid Foot Brake The brake fluid reservoir is located near the foot brake. Maintain the fluid level between the minimum and maximum marks. Do not overfill.
Brakes MAINTENANCE The front and rear brakes are hydraulic disc brakes, activated by applying either the hand brake or the foot brake. Both brake systems are selfadjusting. Brake Inspections Perform the following checks to keep the brake systems in good operating condition. Check more often if brakes are used heavily under normal operation. 1. Always keep brake fluid at an adequate level. See page 70. 2. Check the brake systems regularly for fluid leaks. 3.
MAINTENANCE Toe Alignment WARNING Do not attempt to adjust alignment. All steering adjustments should be performed by an authorized Polaris dealer. Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 3-6 mm toe out. 1. Place the handlebars in a straight-ahead position. 2. Place stands in front of the vehicle, perpendicular to the rear tires. String 3.
Steering Assembly MAINTENANCE Check the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Side Panel Removal 1. Remove the seat. 2. Grasp the top of the side panel and pull it outward to remove it. Footwell Removal 1. Remove the two screws on the bottom of the footwell. 2. Use a flat screwdriver or sidecutters to remove the plastic rivets securing the footwell to the fenders. 3.
MAINTENANCE Tires Refer to the specifications section beginning on page 112 for recommended tire type, size and pressure. WARNING Operating your vehicle with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident. Maintain proper tire pressure as described on the decal on your vehicle and in the specifications section of the owner's manual. Use only original equipment size and type when replacing tires.
MAINTENANCE Tires WARNING Operating with improperly installed wheels will affect vehicle handling and could cause an accident resulting in serious injury or death. Always use original equipment size and type when replacing tires. Install wheels properly. Wheel Removal/Installation 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Loosen the wheel nuts slightly. 4. Place a suitable stand under the footrest frame to raise the wheel slightly off the ground. 5.
MAINTENANCE Air Filter/Breather Filter Always clean and replace the air and breather filters at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the seat. 4. Release the air box cover clips, and remove the air box cover. 5. Remove the air filter. 6. Remove the sleeve from the filter. 7. Wash the sleeve in soapy water, then rinse and let dry. 8. Remove the breather filter.
MAINTENANCE Lights Headlight Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 7.6 m 5 cm 1. Position the vehicle on a level surface with the headlight approximately 7.6 m from a wall. 2. Place the transmission in PARK. 3. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. NOTE: Include rider weight on the seat when measuring. 4. Start the engine.
MAINTENANCE Lights WARNING Poor lighting can result in loss of control or an accident. Lights become dirty during normal operation. Wash the headlights and taillights frequently. Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled. Headlight/Position Light Lamp Replacement When servicing a halogen lamp, do not touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp.
MAINTENANCE Lights Taillight/Brakelight Lamp Replacement 1. From the rear of the brakelight, remove the two screws holding the lens cover in place. Remove the lens cover. 2. Remove the lamp and replace it with a new lamp. 3. Test the light for proper operation. 4. Reinstall the lens cover. Lamp Screw Cover Turn Signal Lamp Replacement 1. Place the transmission in PARK. 2. Remove the lens attachment screw. 3. Rotate the lamp to remove it. 4. Install the new lamp. 5. Reinstall the lens.
MAINTENANCE Recoil Housing Always drain the recoil housing after operating the vehicle in wet conditions. Drain the housing before storing the vehicle. Make sure the housing is completely dry before reinstalling the drain plug. 1. Place the transmission in PARK. 2. Stop the engine. 3. Remove the drain screw on the bottom of the recoil housing. 4. Allow the housing to drain completely. 5. Reinstall the drain screw. NOTE: Do not open the crankcase drain unless the engine has ingested water.
Spark Plugs MAINTENANCE Spark Plug Recommendations Refer to the specifications section beginning on page 112 for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. Plug Condition Torque Specification New Spark Plug 12-15 N-m Previously Installed Spark Plug 23-27 N-m 1. Remove the left side panel. See page 75. 2. Remove the spark plug cap. 3. Use the spark plug wrench to remove the spark plug. Turn the plug counterclockwise to remove it. 4.
MAINTENANCE Spark Plugs Spark Plug Inspection Spark plug condition is indicative of engine operation. Check the spark plug firing end condition after the engine has been warmed up and the vehicle has been driven at higher speeds. Immediately check the spark plug for correct color. Normal Spark Plug The normal insulator tip is tan or brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.
MAINTENANCE Vehicle Immersion CAUTION If the vehicle stops while fully submerged, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If your vehicle has been totally submerged in water and it's impossible to have it serviced before further operation, perform the following procedure. 1. Move the vehicle out of the water. 2. Turn the fuel valve off. 3. Remove the spark plug. OFF 4. Drain any water found in the air box. 5.
MAINTENANCE Vehicle Immersion 6. Turn the ignition key past the POSITION LIGHTS position to engage the starter. Engage the starter for only 2-3 seconds. 7. Tighten the carburetor drain screw. 8. Dry the spark plug. Reinstall the plug or install a new plug. 9. Torque to specification. 10. Turn the fuel valve on. ON 11. Attempt to start the engine. If necessary, repeat the drying procedure. 12. Have the vehicle serviced by your dealer promptly, whether you succeed in starting it or not.
MAINTENANCE Spark Arrestor Occasionally, the spark arrestor may accumulate carbon, which can restrict the exhaust if left unattended. Purge the spark arrestor. WARNING Allow components to cool sufficiently before servicing. The exhaust system can get extremely hot. Never run the engine in an enclosed area or indoors. Exhaust contains poisonous carbon monoxide gas. Never go under the vehicle while it's inclined. Remove any combustible materials from the area. Wear eye protection and leather work gloves.
MAINTENANCE PVT System WARNING Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a high speed. The PVT system has been precision balanced. Any modification will cause the system to be out of balance, creating vibration and additional loads on components. The PVT system rotates at high speeds, creating large amounts of force on clutch components. Extensive engineering and testing has been conducted to ensure the safety of this product.
PVT System MAINTENANCE PVT Drying 3. Remove the PVT drain plug. Use a 17 mm wrench, a flat screwdriver, or the spark plug wrench. 4. Allow the water to drain completely. Reinstall the drain plug. 5. Start the engine. Place the transmission in PARK. 6. Apply varying throttle for 10-15 seconds to expel the moisture and air-dry the belt and clutches. NOTE: Do not hold the throttle wide open for more than 10 seconds. PVT Drain Plug 7.
MAINTENANCE Battery Your vehicle may have either a sealed battery, which requires little maintenance, or a conventional battery. A sealed battery can be identified by its flat covers on the top of the battery. A conventional battery has six filler caps on the top of the battery. Conventional Battery Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water.
MAINTENANCE Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. Battery Removal 1. Place the transmission in PARK. 2. Open the front cover. 3. Disconnect the battery holddown strap. 4. On conventional batteries, remove the battery vent tube. 5.
MAINTENANCE Battery Battery Installation 1. Ensure that the battery is fully charged. 2. Place the battery in the battery holder. 3. With conventional batteries, install the battery vent tube (sealed batteries do not have a vent tube). NOTE: The vent tube must be free of obstructions and securely installed. Route the tube away from the frame and vehicle body to prevent contact with electrolyte.
MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge. NOTE: Battery charge can be maintained by using a Polaris Battery Tender charger or by charging about once a month to make up for normal selfdischarge.
MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehicle to prevent damage from leaking or spilled electrolyte during charging. See page 91. 2. Charge the battery with a charging output no larger than 1/10 of the battery’s amp/hr rating. Charge as needed to raise the specific gravity to 1.270 or greater. 3. Reinstall the battery. See page 92. Make sure the positive terminal is toward the front of the vehicle.
MAINTENANCE Battery Battery Charging (Sealed Battery) For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps or less until battery voltage is 12.8 or greater. NOTE: When using an automatic charger, refer to the charger manufacturer's instructions for recharging.
MAINTENANCE Cleaning and Storage Washing the Vehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various components. High water pressure may damage components. Polaris recommends washing the vehicle by hand or with a garden hose, using mild soap. Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. 1.
Cleaning and Storage MAINTENANCE Washing the Vehicle If a high pressure water system is used for cleaning (not recommended), exercise extreme caution. The water may damage components and could remove paint and decals. Avoid directing the water stream at the following items: • Wheel bearings • Transmission seals • Brakes • Cab and body panels • Labels and decals NOTE: If warning and safety labels are damaged, contact your Polaris dealer for free replacement.
MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a "like new" appearance for many years. NOTE: Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. Clean chrome wheels more often if they're exposed to salt or other corrosive elements. 1. Wash chrome wheels frequently. Use a mild detergent.
Cleaning and Storage MAINTENANCE Storage Tips CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the storage period. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 96. Stabilize the Fuel 1. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount.
MAINTENANCE Cleaning and Storage Storage Tips Fluid Levels Inspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart beginning on page 53. • Demand drive unit (front gearcase) • Transmission • Brake fluid (change every two years and any time the fluid looks dark or contaminated) Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean. See page 99. 2. Support the front end of the machine so the engine is level or tilted slightly rearward. 3. Remove the spark plug.
Cleaning and Storage MAINTENANCE Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 53. Battery Storage See pages 93-94 for storage and charging procedures. Storage Area/Covers 1. Set the tire pressure and safely support the vehicle with the tires slightly off the ground. 2. Be sure the storage area is well ventilated. 3. Cover the vehicle with a genuine Polaris cover.
MAINTENANCE Transporting the Vehicle Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Turn the fuel valve off. 4. Secure the fuel cap, oil cap and seat. OFF 5. Remove the key to prevent loss during transporting. 6. Always tie the frame of the Quadricycle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front A-arm bolt pockets.
Spring Adjustments ADJUSTMENTS The front and rear shock absorber springs are adjustable. Rotate the adjuster either clockwise or counterclockwise to increase or decrease spring tension. Always adjust both sides equally. NOTE: Accessory springs are available through your Polaris dealer.
ADJUSTMENTS Handlebars The handlebars can be adjusted for rider preference. WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control. Follow the adjustment procedures exactly, or see your Polaris dealer for service. 1. Loosen the four handlebar bolts. 2. Adjust the handlebar to the desired height.
Carburetor ADJUSTMENTS Your Polaris Quadricycle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and temperatures of 4 degrees C. or higher. Above 1800 meters the engine air/fuel mixture becomes overly rich and the engine loses approximately 3% of its power for each 300 meter increase in elevation. Although this power cannot be regained, adjustments to the carburetor and drive system can be made to allow more efficient operation.
ADJUSTMENTS Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. Boot 3. Loosen the adjuster lock nut. Lock Nut Adjuster 4. Rotate the boot to turn the adjuster until 1.6-3.2 mm of freeplay is achieved at the thumb lever. NOTE: Move the throttle lever back and forth while adjusting. 1.6-3.2 mm 5.
POLARIS PRODUCTS Part Number Description 2872889 2871326 2870652 2872189 2872893 2871956 Engine Lubricant Fogging Oil (12 oz. Aerosol) Performance Synthetic 4-Stroke (PS-4) 0W-50 Oil (.95 l) Performance Synthetic 4-Stroke (PS-4) 0W-50 Oil (3.8 l) Gearcase / Transmission Lubricants Premium AGL Synthetic Gearcase Lubricant (.95 l) Premium AGL Synthetic Gearcase Lube (3.8 l) Pump for 3.8 liter jug Premium Demand Drive Hub Fluid (237 ml) Premium Demand Drive Hub Fluid (9.
TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM or ground speed (3-7 MPH) Insufficient warm-up at low ambient temperatures Solution Use low range (if equipped). Use low range (if equipped) or turn around using the Kturn (see page 26). Drive at a higher speed or use low range (if equipped) more frequently. Warm the engine at least 5 minutes.
TROUBLESHOOTING Engine Does Not Rotate Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Solution Recharge the battery to 12.
TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too low Solution Replace with recommended fuel See your dealer Set gap to specs or replace plugs Adjust idle speed Engine Runs Irregularly, Stalls or Misfires Possible Cause Fouled or defective spark plug(s) Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Water present in fuel Low battery voltage
TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water is present in fuel Old or non-recommended fuel Overuse of choke Fouled or defective spark plug(s) Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Clogged air filter Reverse speed limiter malfunction Electronic throttle control malfunction Other mechanical failure Overheated engine Solution Refuel, cycle key to ON position thre
SPECIFICATIONS Hawkeye 2X4 International Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle J
SPECIFICATIONS Hawkeye 2X4 International Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brake, Hand Brake, Foot Brake, Parking Headlight Taillights Brake Light Battery Electric Start Neutral Indicator Reverse Indicator Speedometer/Odometer/ Tripmeter/Hourmeter Fuel Gauge Tool Kit DC Plug-In (rear) Windshield 22x7-12 / 34.5 KPa 22x10-12 / 34.
SPECIFICATIONS Hawkeye 4X4 International Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Demand Drive Fluid Front Rack Capacity Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Rating Unbraked Trailer Towing Capacity* Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Model Number/Type Lubrication Engine Cooling Displacement Bore x Stroke Alternator Output Compression Ratio Carburetor Pilot Jet Main Jet Needle J
SPECIFICATIONS Hawkeye 4X4 International Tires/Pressure, Front Tires/Pressure, Rear Front Suspension Rear Suspension Shock Adjustment Brake, Hand Brake, Foot Brake, Parking Headlight Taillights Brake Light Battery Speedometer/Odometer/ Tripmeter/Hourmeter Fuel Gauge Electric Start Neutral Indicator Reverse Indicator Tool Kit DC Plug-In (rear) Windshield 22x7-12 / 34.5 KPa 22x10-12 / 34.
WARRANTY LIMITED WARRANTY Polaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Polaris Quadricycle against defects in material or workmanship. This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by this warranty. This warranty begins on the date of purchase. This warranty is transferable to another consumer during the warranty period through a Polaris dealer.
WARRANTY WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling.
WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE TWO YEAR WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you if inconsistent with controlling state law.
MAINTENANCE LOG Present this section of your manual to your dealer each time your vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and services performed.
MAINTENANCE LOG DATE 120 MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS
INDEX A D Accessories . . . . . . . . . . . . . . . . . . . 101 Age Restrictions . . . . . . . . . . . . . . . . . 6 Air Filter . . . . . . . . . . . . . . . . . . . . . . 78 All Wheel Drive Switch . . . . . . . . . . 36 All Wheel Drive System . . . . . . . . . . 44 AWD System . . . . . . . . . . . . . . . . . . 44 Driving on a Sidehill. . . . . . . . . . . . . 24 Driving on Slippery Surfaces . . . . . . 20 Driving Over Obstacles . . . . . . . . . . 21 Driving Procedures . . . . . . . . . . . . . .
INDEX I P Idle RPM Adjustment . . . . . . . . . . 105 Immersion . . . . . . . . . . . . . . . . . . 85-86 Instrument Cluster . . . . . . . . . . . . 45-46 Polishing the Vehicle. . . . . . . . . . . . . 97 Position Light Lamp . . . . . . . . . . . . . 80 Pre-Ride Checklist. . . . . . . . . . . . . . . 49 PVT Break-In . . . . . . . . . . . . . . . . . . 48 PVT Drying . . . . . . . . . . . . . . . . . 88-89 PVT System. . . . . . . . . . . . . . . . . 88-89 J Jetting Chart, 2X4 . . . . . . . . . . . . .
INDEX T V Taillight. . . . . . . . . . . . . . . . . . . . . . . 81 Throttle Cable Freeplay . . . . . . . . . 106 Throttle Lever . . . . . . . . . . . . . . . . . . 37 Tire Tread Depth. . . . . . . . . . . . . . . . 76 Tires Front Wheel Hub Tightening . . 76 Tread Depth . . . . . . . . . . . . . . . 76 Wheel Installation . . . . . . . . . . . 77 Wheel Nut Torque . . . . . . . . . . 76 Wheel Removal. . . . . . . . . . . . . 77 Toe Alignment . . . . . . . . . . . . . . . . . 74 Towing a Disabled Vehicle. .
