Service Manual

1.5
GENERAL INFORMATION
1
2009 SPORTSMAN XP 850 / XP 850 EPS
XP MODELS: A09ZN85AL,AQ,AS,AT,AX,FL
XP EPS MODELS: A09ZX85AG,AL,AQ,AR,AS,AX,FS
ENGINE MODEL: EH085OLE
CLUTCH CHART
Engine
Platform Domestic Twin Cylinder, 4-Cycle
Engine Model Number EH085OLE011
Engine Displacement 850 cc
Number of Cylinders 2
Bore & Stroke (mm) 87 x 71.5 mm
Compression Ratio 11.0:1
Compression Pressure 210 - 250 psi
Engine Idle Speed 1200
± 50 RPM
Cooling System / Cap. Liquid Cooled / 2 qt. (1.9 l)
Overheat Warning Instrument Cluster Indicator
Lubrication Pressurized Wet Sump
Engine Oil Requirement PS-4 Plus / 2 qt. (1.9 l)
Exhaust System
Stainless Steel Dual Header Pipe
w/ Dual Outlet Silencer
Fuel System
Fuel System Type
Bosch Multi-Port Sequential
Electronic Fuel Injection
Throttle Body / Size Mikuni Dual Bore / 40 mm
Fuel Delivery
Electronic Fuel Pump
(in tank)
Fuel Pressure 43 psi
Fuel Capacity
XP: 5.25 gal. (20 l)
XP EPS: 4.5 gal. (17 l)
Fuel Requirements 87 Octane (minimum)
Electrical
Alternator Output 475 W @ 1200 RPM / Peak 575 W
Voltage Regulator 3-Phase / 32 Amp
Head Lights
Pod: 12V / 50 Watts
Bumper: 12V / 50 Watts x 2
Brake Light 12V / 27 Watts
Tail Light 12V / 7 Watts
Starting System Electric
Ignition System Bosch EFI (ECU Controlled)
Ignition Timing 6° ± 5° BTDC @ 1200 RPM
Spark plug / Gap REA8MCL / .035 in. (.90 mm)
Battery / Model / AH / CCA Deka / ETX30L / 30 AH / 365
Instrumentation Multifunction Instrument Cluster
DC Outlet Standard
Relays
(Located in Relay/Fuse Box)
Chassis / Start Solenoid / Fan /
EFI / Bumper Lights
Circuit Breaker Fan Motor: 20A
Fuses
(Located in Relay/Fuse Box)
Lights: 20A / Drive: 20A /
Accessory: 20A / EFI: 20A /
Unswitched: 10A / EPS: 30A
Drivetrain
Transmission Type
Automatic PVT
In-Line H-L-N-R-P
Transmission
Fluid Type / Fluid Capacity
Synthetic Sportsman XP
Transmission Fluid /
32 oz. (946 ml)
Front Gearcase
Fluid Type / Fluid Capacity
Premium LT Demand Drive
Fluid / 9.3 oz. (275 ml)
Front Gearcase
ADC Reservoir Fluid Type
Premium ADC
Front Drive Fluid
Rear Gearcase
Fluid Type / Fluid Capacity
ATV Angle Drive Fluid /
7.1 oz. (210 ml)
Clutch Type PVT w/EBS
Belt 3211123
Steering / Suspension
Toe Out 0-1/16 in. (0-.159 mm)
Front Suspension Dual A-arm
Front Travel 9.2 in. / 23.4 cm
Rear Suspension Dual A-arm w/Rolled IRS
Rear Travel 10.2 in. / 25.9 cm
Shock Preload Adjustment
Front / Rear
Cam Adjustable
Wheels / Brakes
Front Wheel Size / Bolt Pattern
Tire Model / Size
14 x 6 / 4-156
Carlisle Terrathon / 26 x 8 - 14
Rear Wheel Size / Bolt Pattern
Tire Model / Size
14 x 8 / 4-156
Carlisle Terrathon / 26 x 10 - 14
Tire Air Pressure
Front: 7 psi (48 kPa)
Rear: 5 psi (34.5 kPa)
Brakes - Front & Rear
Single Control
Hydraulic 4-Wheel Disc
Brake Fluid Polaris DOT 4 Brake Fluid
Altitude
Shift
Weight
Drive
Spring
Driven
Spring
Meters
(Feet)
0-1800
(0-6000)
24-63
5632215
Red / Wht
7043349
Red / Wht
3235621
1800-3700
(6000 - 12000)
24-60
5632216
Red / Wht
7043349
Red / Wht
3235621