Service Manual

2.28
MAINTENANCE
STEERING
Steering Inspection
The steering components should be checked periodically for
loose fasteners, worn tie rod ends, and damage. Also check to
make sure all cotter pins are in place. If cotter pins are removed,
they must not be re-used. Always use new cotter pins.
Replace any worn or damaged steering components. Steering
should move freely through entire range of travel without
binding. Check routing of all cables, hoses, and wiring to be sure
the steering mechanism is not restricted or limited.
NOTE: Whenever steering components are
replaced, check front end alignment. Use only
genuine Polaris parts.
Power Steering Unit (EPS Models)
The power steering unit can be accessed through the front left
wheel well by removing the mud guard.
Frequently clean the areas around and on top of the power
steering unit to allow for proper cooling.
IMPORTANT: Be sure to clean these areas thoroughly
after riding through muddy conditions.
WARNING
Due to the critical nature of the procedures
outlined in this chapter, Polaris recommends
steering component repair and adjustment be
performed by an authorized Polaris Dealer. Only
a qualified technician should replace worn or
damaged steering parts. Use only genuine
Polaris replacement parts.
Carriage
Bracket
Steering
Rod End
Tie Rod
Cotter
Washer
Nut
Screw
Bolt
Bushings
Jam Nut
Rod End
Nut
Cotter
Pin
Nut
Jam Nut
Post
Pin
Upper Post
Lower
PS Unit
Steering
Drive
Bolt
Bracket
Brackets
Post
Bolts
Bolts
Bolt
PS Unit