Service Manual

11.2
BRAKES
SPECIFICATIONS
General Brake Specifications
General Torque Specifications
Special Tools / Brake Fluid
FRONT BRAKES
Item Standard Service Limit
Brake Pad Thickness -- .040” / 1 mm
Brake Disc Thickness .187” / 4.75 mm .167” / 4.24 mm
Brake Disc Thickness Variance Between Measurement -- .002” / .051 mm
Brake Disc Runout -- .010” / .254 mm
Caliper Piston Diameter 1.186” / 30.12 mm 1.184” / 30.07 mm
Caliper Bore Diameter 1.192” / 30.28 mm 1.194” / 30.33 mm
REAR BRAKES
Item Standard Service Limit
Brake Pad Thickness -- .040” / 1 mm
Brake Disc Thickness .187” / 4.75 mm .167” / 4.24 mm
Brake Disc Thickness Variance Between Measurements -- .002” / .051 mm
Brake Disc Runout -- .010” / .254 mm
Caliper Piston Diameter 1.250” / 31.75 mm 1.246” / 31.65 mm
Caliper Bore Diameter 1.254” / 31.85 mm 1.256” / 31.90 mm
TORQUE SPECIFICATIONS
Item Torque ft. lbs. (in. lbs.) Torque (Nm)
Caliper Mounting Bolts 37 50
Handlebar Master Cylinder Clamp Bolts (70 in. lbs.) 7-9
Hand Master Cylinder Reservoir Cover (7 in. lbs.) 0.8
Brake Line Flare Fitting 12 - 15 16 - 20
Brake Line Banjo Bolt Fitting 15 20
Bleeder Screw (47 in. lbs.) 5.3
SPECIAL TOOLS
Part Number Tool Description
2870975 Mity Vac™
2872189 DOT 4 Brake Fluid