Service Manual

8.23
FINAL DRIVE
8
Gearcase Installation
1. Install the gearcase back into the vehicle through the front
left wheel well, between the upper and lower A-arms.
2. Route the ADC reservoir and clear hose up through the
center of the chassis. Do not allow hose to become pinched.
3. Mount the reservoir to the frame using the (2) previously
removed screws.
4. Install the vent line and the (4) bolts that secure the front
gearcase to frame. Torque bolts to specification.
5. Connect and route the AWD wire harness along the frame
and install a plastic tie strap to attach it to the frame.
6. Place the steering post and bearing into the front gearcase.
7. Reinstall the upper steering post bushing bracket and torque
the (2) fasteners to specification.
36 ft. lbs.
Install
Vent Line
(49 Nm)
= T
Front Gearcase Mounting Bolts:
36 ft. lbs. (49 Nm)
= T
Steering Post to Bulkhead Bolts:
20 ft. lbs. (27 Nm)
Tie Strap
20 ft. lbs. (27 Nm)