Service Manual

5.45
ENGINE
5
2. Visually inspect thrust washer. Remove pin and replace
washer if damaged or worn to less than 1.15 mm (.045 in.).
3. Lubricate and install (3) new springs (A) in new drive gear.
Small holes (B) must be aligned upon assembly.
4. Place split gear on drive gear with tabs (B) of split gear
toward springs of drive gear, and holes (C) aligned.
5. Hold gear assembly together. Turn over on workbench.
Working through access holes (D), push back each spring
until all three tabs of split gear are engaged and split gear
seats to drive gear.
6. Lay gear assembly on press plate with split gear side UP.
7. Carefully align pin of balance shaft with slot in gear. Press
shaft into gear assembly until seated against washer.
8. Lay new bearing (retaining ring side down) on open press
plate so both inner and outer races are supported.
9. Press shaft assembly into bearing until seated.
1.15-1.35 mm (.045 - .053 in.)
C
A
B
D