Owners manual

©2015 POISON SPYDER CUSTOMS 951-849-5911•WWW.POISONSPYDER.COM
POISON SPYDER CUSTOMS INST-17-08-200_A • JK Brawler Rockers™ 3
4. Usethe25/64thdrillbitand open up the two holes
you just drilled. Take your time drilling these holes, the
larger drill bit may catch and distort the hole. Make sure
you do not drill through the inner panel.
5. Apply some touch up paint to the areas where
bare metal is exposed; this will aid in the prevention of
corrosion.
6. Installa1/4-20nut-sertintoeach of the holes that
were drilled out to 25/64”.
NOTE: It is HIGHLY RECOMMENDED to invest in
a professional nut-sert installation tool, such as the
one sold by Poison Spyder (p/n: 70-TS-325-RN ) or
elsewhere.
The professional tool will make the installation of nut-
serts MUCH easier than using the free tool included
in this kit, and it will come in handy with future product
installations as well. If using a professional nut-
sert installation tool, follow the directions that came
with the tool and skip the next three steps of these
instructions. The simple “tool” included with this
product is admittedly frustrating to use, however it will
work for those with patience who would like to save
the cost of the professional tool. If using the simple
tool included with this product, continue through the
following steps:
7. Theprovidednut-sertinstalltoolconsists of a bolt,
two washers and a coupler (long) nut. Assemble these
items as shown (bolt—washer—coupler nut—washer—
nut-sert). Insert the nut-sert end of the assembly into the
hole you drilled.
8. Use an open end wrench to hold the coupler nut
stationary while turning the head of the bolt clockwise
with a ratchet (or small impact wrench) and socket. As
you turn the ratchet, the bolt will draw the far end of the
nut-sert toward the inside of the sheet metal, gripping it
with the knurled outside edge of the nut-sert as it deforms.
Continue to turn the ratchet until the nut-sert is fully seated.
DO NOT OVER-TIGHTEN as you can damage the nut-sert,
or cause it to lose its grip.
9. Oncethenut-serthasseatedcorrectly, loosen the
bolt then remove it and the rest of the tool from the nut-sert.
Install a new nut-sert onto the tool, oriented the same as
the last, and set it aside until your next nut-sert installation.
10. With the tool removed, inspect the nut-sert to
make sure it is properly seated and that the surrounding
sheet metal isn’t excessively deformed. Note that some
deformation of the sheet metal is normal, and that it will be
covered by the part after installation.