Owners manual

ManualsBrandsPoison Spyder ManualsAutomotive18-08-200-ALUM Brawler Rockers Fits 07-18 Wrangler (JK)

INSTALLATION INSTRUCTIONS INST-17-08-200_A

JK Brawler Rockers™

IMPORTANT: Thank you for purchasing this Poison Spyder product. Please read through this entire document before proceeding with installation. If you are not

conﬁdent in your mechanical skills, please seek the help of a professional to perform the installation. Check your packages immediately upon arrival to ensure that

everything listed is included, and to check for damage during shipping. If anything is missing or damaged, or if you need technical assistance with any aspect of

this installation, call Poison Spyder at (951) 849-5911 as soon as possible. This document last updated November 2015.

APPLICATIONS

These installation instructions apply to the following

Poison Spyder products:

17-08-200 JK 2-Dr Brawler™ Rockers (Steel)

17-08-200-P1 JK 2-Dr Brawler™ Rockers (Steel) - Black SpyderShell

17-08-200-ALUM

JK 2-Dr Brawler™ Rockers (Aluminum)

18-08-200 JK 4-Dr Brawler™ Rockers (Steel) (shown above)

18-08-200-P1 JK 4-Dr Brawler™ Rockers (Steel) - Black SpyderShell

18-08-200-ALUM

JK 4-Dr Brawler™ Rockers (Aluminum)

PARTS LIST

Please check your packages immediately upon arrival

to ensure that everything listed is included, and to

check for damage during shipping. If anything is

missing or damaged, call Poison Spyder at (951) 849-

5911 as soon as possible.

PARTS LIST

(1) Driver side Body Armor Upper Piece

(1) Driver side Brawler Rocker Lower Piece

(1) Passenger side Body Armor Upper Piece

(1) Passenger side Brawler Rocker Lower Piece

(1)* JK 2-Dr Brawler Rocker Hardware Kit

PN: HWKIT-17-08-200 includes:

(14) 3/8-16 clip-nut

(14) 3/8-16X1 SS ﬂat head cap screw

(22) 1/4-20 nut-sert

(22) 1/4-20X3/4 SS ﬂat head cap screw

(1) 1/4” Nut-Sert Install Tool - includes:

(1) 1/4-20 X 2 Gr8 Hex Head Cap Screw

(2) 1/4” SAE Hardened Flat Washer

(1) 3/8-16 X 1-1/8 Coupling Nut

(1) 1/4-20 Nut-Sert

(1)* JK 4-Dr Brawler Rocker Hardware Kit

PN: HWKIT-18-08-200 includes:

(22) 3/8-16 clip-nut

(22) 3/8-16X1 SS ﬂat head cap screw

(26) 1/4-20 nut-sert

(26) 1/4-20X3/4 SS ﬂat head cap screw

(1) 1/4” Nut-Sert Install Tool - includes:

(1) 1/4-20 X 2 Gr8 Hex Head Cap Screw

(2) 1/4” SAE Hardened Flat Washer

(1) 3/8-16 X 1-1/8 Coupling Nut

(1) 1/4-20 Nut-Sert

*Includes ONE of the Hardware Kits (not both)

TOOLS NEEDED

• Bar clamps (2 or more)

• 1/4”, 25/64” drill bits and drill motor

• 7/16”, 9/16”, 18mm box end wrenches

• 5/32”, 7/32” hex keys

• 10mm, 13mm sockets and ratchet

• Anti-seize compound

• Masking tape

• Touch- up paint

• A friend to hold parts in place

BEFORE YOU BEGIN

• It is imperative that you read and follow instructions to

ensure that you will have a successful installation.

• Failure to do so may result in an unsatisfactory installation.

• It is the purchaser/installer’s responsibility to inspect

the package for any missing pieces prior to beginning

installation.

• Carefully read the product warranty and hold harmless

agreement at the end of this document

Summary of content (5 pages)

PAGE 1
INSTALLATION INSTRUCTIONS INST-17-08-200_A JK Brawler Rockers™ IMPORTANT: Thank you for purchasing this Poison Spyder product. Please read through this entire document before proceeding with installation. If you are not confident in your mechanical skills, please seek the help of a professional to perform the installation. Check your packages immediately upon arrival to ensure that everything listed is included, and to check for damage during shipping.
PAGE 2
POISON SPYDER CUSTOMS INST-17-08-200_A • JK Brawler Rockers™ 2 • Read through instructions thoroughly before beginning installation. INSTALL PREPARATION: 1. Park vehicle on a level surface and set the emergency brake. You will want to wear eye protection beyond this point in time. 2. If your Wrangler is a Rubicon edition or it is equipped with rocker protection or steps, they will now need to be removed. Factory installed rocker protection is held on by: a.
PAGE 3
POISON SPYDER CUSTOMS INST-17-08-200_A • JK Brawler Rockers™ 3 4. Use the 25/64th drill bit and open up the two holes you just drilled. Take your time drilling these holes, the larger drill bit may catch and distort the hole. Make sure you do not drill through the inner panel. 5. Apply some touch up paint to the areas where bare metal is exposed; this will aid in the prevention of corrosion. 6. Install a 1/4-20 nut-sert into each of the holes that were drilled out to 25/64”.
PAGE 4
POISON SPYDER CUSTOMS INST-17-08-200_A • JK Brawler Rockers™ 4 16. Apply some touch up paint to the areas where bare metal is exposed; this will aid in the prevention of corrosion. 17. Install a 1/4-20 nut-sert into each of the holes that were drilled out to 25/64”, using the same procedure that was outlined in earlier steps. 18. Remove the tape from the back of the Body Armor Upper Piece.
PAGE 5
POISON SPYDER CUSTOMS INST-17-08-200_A • JK Brawler Rockers™ 5 21. Remove the masking tape from the front and rear fender flares. 22. Tighten all of the 1/4-20 X 3/4 flat head cap screws to no more that 10 ft./lbs. 23. Install the supplied 3/8-16 clip-nuts into the nut flanges along the bottom of the Body Armor Upper Piece. Make sure that the extruded barrel of the clip-nut points downward through the hole in the flange. 24.