Installation Guide

29
Cementing Plexiglas
®
Acrylic Sheet to
Other Materials
Before specifying cementing for attachment of Plexiglas
®
acrylic sheet to dissimilar materials, the possibilities of mechanical
attachment should be carefully evaluated. Properly designed
mechanical attachment overcomes the difficulties often
encountered with cementing. For some applications, pressure-
sensitive, double-faced tape may be suitable for joining Plexiglas
®
acrylic sheet to other materials.
Satisfactory joints between Plexiglas
®
acrylic sheet and other
plastics and non-plastics are more difficult to make than Plexiglas
®
acrylic to Plexiglas
®
acrylic joints and usually give lower joint strength.
In most cases, there is a substantial difference in thermal
expansion between Plexiglas
®
acrylic sheet and non-plastic materials.
When joints between dissimilar materials are exposed to rising
or falling temperatures, the materials expand and contract by
different amounts, placing large stresses on any bond between them.
Only cements that remain permanently flexible will continuously
withstand these stresses.
When it is necessary to cement Plexiglas
®
acrylic sheet to
non-plastics, the dimensions of the cemented areas should be
as small as possible. This is especially true if acrylic is cemented
to materials that have much smaller coefficients of thermal
expansion than Plexiglas
®
acrylic sheet does.
If it is unnecessary for the joint to be transparent, many
adhesives, such as silicones, polysulfides, and rubber-based
adhesives, are available. Most of these adhesives are suitable
for outdoor applications.
Table 5, below, gives a partial list of cements suitable for joining
Plexiglas
®
acrylic sheet to other materials.
Joining Plexiglas
®
Acrylic Sheet to Other Materials
PLEXIGLAS
®
Sheet Joined to:
Metal (1)
Rubber
W
ood
Vinyl (2)
ABS (3)
Polycarbonate (3)
Polystyrene
, Impact
Styrene (3)
Styrene Acrylonitrile
(SAN) (3)
Cellulose Acetate
Butyrate (CAB) (3)
Phenolics
Cement or Adhesive (4)
Contact cements, Polysulfide cements
PS-30, W
eld-On 40 or 42
PS-30, Weld-On 40 or 42
PS-30, Weld-On 40 or 42
Cyclohexanone
PS-30, Weld-On 40 or 42, Solvent
PS-30, Weld-On 40 or 42, Solvent
Solvent
PS-30, Weld-On 40 or 42, Solvent
PS-30, Weld-On 40 or 42, Solvent
PS-30, Weld-On 40 or 42
Remarks
Joint Life is limited. Maximum. bonding size is 2 ft. by 2 ft.; not suitable
for outdoor use; joint is tr
ansparent; joint strength is low.
Before Plexiglas
®
acrylic sheet may be joined to rubber with cements
that do not attack its surface, it is necessary to treat the rubber
with sulfuric acid until the surface face hardens. The rubber is then
washed and flexed, breaking the surface into cracks, which provide
the means for mechanical adhesion of the cement to rubber.
Suitable for outdoor use; joint is transparent.
Suitable for outdoor use; joint is transparent.
Not suitable for outdoor use; joint is transparent.
Joint is transparent.
Joint is transparent.
Joint is transparent.
Joint is transparent.
(1) Thoroughly clean surfaces of metal with an organic solvent prior to joining.
(2) Avoid grades containing plasticizers that may migrate through the joint causing crazing of Plexiglas
®
acrylic sheet.
(3) These materials are not as durable as Plexiglas
®
acrylic sheet, when used outdoors.
(4) Consult the manufacturer or supplier for the appropriate MSDS for each adhesive or cement.
TABLE 5