Water Heater User Manual

ManualsBrandsPitco Frialator ManualsWater HeaterSOLSTICE I12 L22-306

Service Manual

L22-306 Rev 0 (9/07)

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual

for the life of the equipment:

Model #: __________________________

Serial #: __________________________

Date Purchased: ___________________

ENGLISH

for

Solstice I12 Water Cooker

Part #60153301

This manual details operations and adjustments of the Solstice I12 Water Cooker control developed for

Pitco products. This microprocessor control offers the latest cooking technology, including temperature

and time compensation that requires no user adjustments for consistently cooked product. Other

features include drain valve interlock, faulty probe detection, beeper volume, and cook temperature

displays. Each product key may be programmed with cook, shake and hold times, and set to display

product names to keep pace with changing menus over time. This manual reveals all adjustments that are

possible by keyboard entry, including passwords.

The target audience for this manual is the Service Technician.

FRONT

OOK

BACK

Summary of content (28 pages)

PAGE 1
Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________ ENGLISH IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Service Manual for Solstice I12 Water Cooker Part #60153301 C OOK BACK FRONT This manual details operations and adjustments of the Solstice I12 Water Cooker control developed for Pitco products.
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Solstice I12 Cooking Computer Service Part #60153301 1 Key Locations and Functions: ..................................................................... 4 1.1 To turn the appliance ON: .................................................................................. 4 1.2 To turn the appliance OFF:................................................................................. 4 1.3 To start a Cook:..................................................................................................
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Solstice I12 Water Cooker Computer Service Part #60153301 4.7 More Service Menu Entry ................................................................................. 15 4.7.1 Cook Now .....................................................................................................................15 4.7.2 Maximum Fill Time .......................................................................................................16 4.7.3 Heat Demand Profile ...............................................
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Solstice I12 Water Cooker Computer Service Part #60153301 1 Key Locations and Functions: ID Keys Indicators Key Thermometer Heat Demand Key Program Key Indicators Key C OOK BACK FRONT Location Time Remaining Cook 12 Location Keys Product Name Displays show current operation. Throughout this text, a left or right only display reference will be printed as [SHRIMP9]. When both left and right displays should be interpreted together, this text will show them as [6C 10:28] [SHRIMP9]. 1.
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Solstice I12 Water Cooker Computer Service Part #60153301 light. When all cooks are done, Hold Times will be displayed in similar fashion, that is, least time remaining. 1.4 To cancel a Cook or Hold: To cancel a running cook or hold, press and hold any key with a lit indicator. Display will momentarily display time and product, and then prompt for cancellation with the display of [2C mm:ss] [CANCEL ]. Release the button immediately if you do not wish to cancel this product.
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Solstice I12 Water Cooker Computer Service Part #60153301 2 To Enter Programming Level 1 (for the Store Manager): Note: The factory default setting for this control does not require an operator password to be entered. However, the operator password requirement and value may be changed in section 3.2. Both examples are shown in the next steps. Entry of a password when NOT required will not interfere with the programming process.
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Solstice I12 Water Cooker Computer Service Part #60153301 Display shows [S hh.mm:ss] [NAME nn ] where “nn” is the default key number, “S” means Shake, hh.mm:ss” is hour, minutes and seconds. Use location keys for numeric entry to adjust the current setting. Press the key to save Shake Time and continue with Hold Time for this product key. A display of [TOO HIGH] indicates an entry greater than Cook Time. Press the [10/0] key to clear entry, and re-enter a valid number.
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Solstice I12 Water Cooker Computer Service Part #60153301 2.2.5 Product Key Naming: Display shows [P hh.mm:ss] [NAME nn ] from the previous step. The first character is flashing to show the cursor location. If the product name currently displayed is correct, press the key. To change this character, press the key containing the letter. Press again, if needed, to get other letters listed under the key.
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Solstice I12 Water Cooker Computer Service Part #60153301 2.3 Set the Food Safe temperature for this key: Exit Set Food Safe Temperature A temperature value entered here defines the food safe temperature for this product key. Entry must also be less than Set temperature. When the vat temperature goes below this temperature, the cook timer halts. When the temperature is restored, the cook timer resumes. A zero value will disable this feature. The factory default setting is 0°F, or inactive.
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Solstice I12 Water Cooker Computer Service Part #60153301 3 To Enter Programming Level 2 (for the Store Manager): The display must show [PROGRAM] from section 2 to change these options. When the location key is pressed, the display will show [SELECT] [OPTIONS]. Indicator lights above location keys will illuminate to represent options that may be changed. Each option listed below uses the location key to toggle or scroll through available choices in the display.
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Solstice I12 Water Cooker Computer Service Part #60153301 3.3 Beeper Volume and Tone: Volume and Tone of the beeper alarm may be changed in this section. Volume ranges are 1,2 and 3, where 3 is the loudest setting. Later model controls have an additional selection for tones. With display showing [PROGRAM], press the product key . Display will show [SELECT] [OPTIONS]. Press location key 3, display shows [VOLUME n] [BEEPER]. Use the product key to scroll through choices (n= 1,2,3, or T).
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Solstice I12 Water Cooker Computer Service Part #60153301 After recording these values, press the 3.6 key. Display returns to [PROGRAM]. Control or Timer: With display showing [PROGRAM], press the product key . Display shows [SELECT] [OPTIONS]. Press product key 7; display will show [CONTROL]. Use the product key Press to scroll through choices (Control, Timer). key to save choice. Display shows [PROGRAM].
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Solstice I12 Water Cooker Computer Service Part #60153301 4 To Enter Programming Level 3 (for the Technician) With no cook timers running, displays will show one of the following displays: [HEATING] or [READY]. Press the program key. If [PASS ----] [PASSWORD] is displayed refer to section 2.0. After entering the store managers password, the display will show [PROGRAM]. Right display will be blank. Level 3 Password Enter technicians password using the location keys as numeric keypad for entry.
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Solstice I12 Water Cooker Computer Service Part #60153301 4.3 Recovery Time With display showing [SERVICE], press product key 4. Display shows [RECY nnn] [RECOVERY], where nnn is the last cold start recovery time. No adjustments are permitted here. This is an information display only. Press the 4.4 key. Display returns to [SERVICE]. Diagnostic Menu Entry The diagnostic menu is used to determine the functionality of controller outputs and inputs.
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Solstice I12 Water Cooker Computer Service Part #60153301 4.4.8 Fill Done Input: Press the product key 8. Display will show state of the Fill Done input [FD xxx], where xxx is ON or OFF. Product key 8 indicator shows the ON or OFF state of the input. 4.4.9 Exit Diagnostic Menu key. Display will return to [SERVICE]. Other service To exit diagnostic menu, Press the menu items may be selected for changes. To return to programming press the key again. Display will show [PROGRAM].
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Solstice I12 Water Cooker Computer Service Part #60153301 With display showing [MORE] [SERVICE], press product key 1. Display will show [NOW xxx] [COOK NOW], where “xxx” is ON or OFF. Use product key press the change value, then to save choice. Display returns to [MORE] [SERVICE]. Note: With OFF value selection, operators must acknowledge a done cook [DONE nn] display before starting any another cooks.
PAGE 17
Solstice I12 Water Cooker Computer Service Part #60153301 4.7.4 Shake Alarm Duration With display showing [MORE] [SERVICE], press key . Display will show [SH-DUR:nn] [DURATION], where “nn” is the time in seconds the shake alarm will sound. Use location keys for numeric entry of desired value, then press the to save choice. Display returns to [MORE] [SERVICE]. 4.7.5 Hold Alarm Duration With display showing [MORE] [SERVICE], press key .
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Solstice I12 Water Cooker Computer Service Part #60153301 4.7.9 Standing Pilot Toggle For some applications, it is desirable to maintain the gas pilot flame when the appliance is OFF. Heat from the pilot keeps the vat warmer for quicker start-ups in the morning. Default setting for standing pilot is off. Note: Heat Demand Profile (section 4.8.3) must be set to Generic 1, or T-stat. Standing Pilot toggle has no effect in any other setting.
PAGE 19
Solstice I12 Water Cooker Computer Service Part #60153301 5 Factory Menu Level 4 (for the Technician) With no cook timers running, displays will show one of the following: [HEATING or [READY]. Press the program key. Left display will show [PROGRAM]. Right display will be blank. Factory Password Enter password using the location keys as numeric keypad for entry. Display will show . The key indicators will illuminate to prompt operator to select a key.
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Solstice I12 Water Cooker Computer Service Part #60153301 key. Display returns to [FACTORY]. 5.4 Diagnostic Menu Entry Same as section 4.5 except [FACTORY] is displayed instead of [SERVICE]. 5.5 Ready Level With display showing [FACTORY], press product key 6. Display shows [READY nn], where “nn” is the value, in degrees below set temperature that the READY message is displayed. To change this value, use the location keys for numeric entry of a new value. Press the 5.6 key.
PAGE 21
Solstice I12 Water Cooker Computer Service Part #60153301 6 Other Displays: Open probe detection is standard on all Pitco controls. If probe is detected open, normal heating and cooking activities are suspended. This display warns operators that the vat temperature has exceeded set temperature by +20°F (+11°C), or an absolute maximum of 240°F (156°C). This display does not show the status of the mechanical high limit switch. This message indicates that the drain valve has been opened.
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Solstice I12 Water Cooker Computer Service Part #60153301 7 Mechanical Dimensions: C OOK BACK FRONT 22 L22-306 Rev 0
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Solstice I12 Water Cooker Computer Service Part #60153301 8 Electrical Connections at J1: J1 1 2 3 4 5 6 7 8 9 10 11 12 Inputs ACH ACN PROBE+ PROBEDVI HFB 24VDC COM HD SO/xFER RBL LBL FD Type PWR PWR Thermistor Proble IN IN IN OUT OUT OUT OUT IN Nominal Notes: 24VAC 24VAC +20% -15% 50/60Hz. 24VACN 24VAC Return. Resistance varies with vat temperature.
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Solstice I12 Water Cooker Computer Service Part #60153301 9 Installing Menu Strips: Step 1: Remove the two screws holding the control and bezel. Gently pull the assembly out and down. Step 2: Disconnect the molex connector and remove the bezel assembly from the unit. Step 3 With the control face down, using a nut driver, remove two 5/16” nuts at the bottom of the bezel and loosen the top two 5/16” nuts. Remove the control and place on its back.
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Solstice I12 Water Cooker Computer Service Part #60153301 Step 4: Locate the menu strip and align with the black tab on the control. Gently slide the menu strip into the slot until the strip goes to the end of the control. Step 5: Follow steps 3, 2, and 1 in reverse order to reinstall the control and bezel to the unit.
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Solstice I12 Water Cooker Computer Service Part #60153301 This page left blank 26 L22-306 Rev 0
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Solstice I12 Water Cooker Computer Service Part #60153301 10 Probe Resistance Chart: Probe Resistance in 5°F Increments. Probe Temp (°F) 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 Probe Temp (°C) -12.2 -9.4 -6.7 -3.9 -1.1 1.7 4.4 7.2 10.0 12.8 15.6 18.3 21.1 23.9 26.7 29.4 32.2 35.0 37.8 40.6 43.3 46.1 48.9 51.7 54.4 57.2 60.0 62.8 65.6 68.3 71.1 73.9 76.
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In the event of problems with or questions about your order, please contact the Pitco Frialator factory at (800) 258-3708 US and Canada only (603) 225-6684 World Wide In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left. MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501 SHIPPING ADDRESS – 10 FERRY ST.