Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________ Installation & Operation Manual SG6H: Solstice Gas Fryer SFSG6H: Solstice Gas Fryer with Filter Built after 3/2009 SFSG6H Shown C E E S I G N D D CERT I F I ED E R T I F I L20-332, rev.
TO THE PURCHASER, OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference. TO THE PURCHASER WARNING Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier. WARNING DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
TABLE OF CONTENTS MODEL SG6H FRYER 1. INSTALLATION......................................................................................2 1.1. CHECKING YOUR NEW APPLIANCE.......................................................................................... 2 1.2. INSTALLATION CLEARANCES ................................................................................................... 3 1.3. LEG/CASTER INSTALLATION AND LEVELING .....................................................................
TABLE OF CONTENTS 2.5. COOKING TIPS............................................................................................................................ 16 2.6. APPLIANCE SHUTDOWN........................................................................................................... 17 2.6.1. STANDBY MODE.................................................................................................................. 17 COMPLETE SHUTDOWN.......................................................
TABLE OF CONTENTS MODEL SG6H FRYER 4.4. SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS) .............................................. 25 4.5. TROUBLESHOOTING CHARTS ................................................................................................. 26 4.5.1. FRYER TROUBLESHOOTING CHART ............................................................................... 26 4.5.2. FILTER TROUBLESHOOTING CHART (IF EQUIPPED) ..................................................... 26 4.6.
INSTALLATION 1. INSTALLATION 1.1. CHECKING YOUR NEW APPLIANCE Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery.
INSTALLATION MODEL SG6H FRYER 1.2. INSTALLATION CLEARANCES The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance. Back Sides Floor Combustible Construction Inches (centimeters) 6.0" (15.24cm) 6.0" (15.24cm) 6.0" (15.24cm) Non Combustible Construction Inches (centimeters) 0.0" (0.0cm) 0.0" (0.0cm) 6.0" (15.24cm) In addition to the above clearances there must also be at least 16 inches (40.
INSTALLATION 1.4. GAS CONNECTION Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 and NFPA 54 (latest editions). In Canada, install the appliance in accordance with CSA B149.1 or .2 and local codes.
INSTALLATION MODEL SG6H FRYER LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP Nat LP G31 G20 I3P I2H G20 I2H G20 I2H G20/G25 G31 G20/G25 G31 G20 G31 G20 G31 G20 G31 I2Esi I3P I2ELL I3P I2H I3P I2H I3P I2H I3P G20 G31 G20 G31 G20 I2H I3P I2H I3P I2H G20 G31 G20 I2E I3P I2H G31 G25 G31 G20 I3P I2L I3P I2H G20 G31 G20 G31 G20 G31 G20 G31 G20 G31 G20 G31 G20 I2E I3P
INSTALLATION 1.5. ELECTRICAL CONNECTIONS It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on. If your appliance requires an electrical connection, the power requirements are listed below. Input Voltage Current per unit Filter Current Heat Tape North America International 120 VAC, 50/60 Hz 220, 230 or 240 VAC 50/60 Hz 0.7 Amp 0.4 Amp 7.5 Amp 4.2 Amp 0.4 Amp 0.
INSTALLATION MODEL SG6H FRYER WARNING If your appliance is uses line current, it is equipped with an oil proof, electrical supply cord with a three-prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug; it should be plugged into a properly grounded three-prong receptacle. 1.6.
INSTALLATION 1.8. INITIAL ADJUSTMENTS After your appliance has been properly installed as described in the installation section of this manual, it will need to be adjusted to ensure that it will perform as designed. A qualified person must perform these adjustments. To perform these adjustments the following tools will be needed: Manometer Digital Thermometer (Temperature Probe) DC Microammeter 1.8.1. FILLING THE APPLIANCE Refer to the following procedure to fill the cook tank prior to operation. 1.
INSTALLATION MODEL SG6H FRYER 1.8.3. PILOT FLAME ADJUSTMENT Perform this procedure with the pilot lit. Note: This procedure requires the use of a DC microammeter. 1. Connect the DC microammeter between the flame sensor terminal and the flame sensor lead. Observe proper polarity: if the meter needle goes below 0, reverse the leads. The current reading must be 1.0 A or greater, (0.15 A or greater for CE units). OFF ON 2. Adjust the current reading to the required level by adjusting the pilot flame.
INSTALLATION 1.8.4. MAIN BURNER SYSTEM ADJUSTMENT For the main burners to operate the gas supply valve must be open and the thermostat must be turned on. The main power switch must be on. The main burners receive gas from the main gas supply through the thermostatically controlled valve. When the water temperature drops below the preset temperature the gas control valve opens. The main burners must be adjusted to deliver optimum flame. Refer to the following procedure to adjust the main burners. 1.
INSTALLATION MODEL SG6H FRYER CAUTION Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance. 1.9. INITIAL CLEANING When your appliance is shipped, many of its parts are covered with a thin coat of oil for protection. Before the appliance is ready for cooking it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment. Refer to the following procedure to clean the appliance.
OPERATION 2. OPERATION An operator’s manual for your appliance’s specific control type should be included with this manual. Refer to that manual prior to operating this appliance. 2.1. OPERATIONAL FEATURES The diagram below outlines some of the key operational components of your appliance. Refer to the following sections of this manual to learn more about these features. 12 L20-332, rev.
OPERATION MODEL SG6H FRYER 2.1.1. BASIC OPERATIONAL FEATURES 1. Cook Tank 2. Front Panel If the appliance is equipped with a computer or digital controller, it will be located on the front panel. 3. Door (Shown Open) Provides access to, the drain valve handle, tank drain outlet and high temperature reset button Solid State thermostat (if equipped). gas valve, pilot, burners, gas shutoff valve and self cleaning burner system (if equipped).
OPERATION 2.2. FILLING THE COOKER TANK Both liquid and solid shortening can be used in this appliance, but liquid is preferred. If solid shortening is used it is recommended that you melt the shortening before adding it to the appliance. You can melt solid shortening in the appliance, but you must be very careful not to scorch the shortening. Tank Capacity Model SG6H Capacity 85 lbs. (38 kg) CAUTION This appliance is NOT designed for cooking with water. Fill with oil or shortening only. 2.2.1.
OPERATION MODEL SG6H FRYER 2.3. APPLIANCE START UP Refer to the following procedure to start the appliance prior to operation. 1. Ensure that the drain valve is closed. 2. Fill the cook tank with oil/shortening. (See section 2.2 “Filling the Cook Tank”) 3. Light the appliance. (See “Lighting Instructions” section) WARNING NEVER operate the appliance with an empty fry tank. It will void the warranty. 4. If the appliance is equipped with a controller, turn the controller on.
OPERATION 2.4. COOKING To ensure the quality of the food you cook in this appliance, follow the preparation instructions from the food manufacturer. When the appliance is not in use, the oil/shortening should be cooled and covered to prevent contamination. A maximum load of 1.5 lbs. (0.7kg) per basket is recommended. Exceeding this recommendation may affect food quality and could cause surge boiling. WARNING Dry fired heat tubes are extremely hot, will shorten its service life and may void your warranty. 2.
OPERATION MODEL SG6H FRYER 2.6. APPLIANCE SHUTDOWN There are two shutdown modes of appliance operation: STANBY and COMPLETE. The standby mode removes the ability of the appliances main burners to operate. Complete shutdown turns off the gas supply to the appliance. Refer to the following procedures to enter the appropriate shutdown mode. 2.6.1. STANDBY MODE 1. Turn the temperature controller or thermostat OFF.
PREVENTATIVE MAINTENANCE 3. PREVENTATIVE MAINTENANCE 3.1. DAILY PREVENTATIVE MAINTENANCE Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance. During the cooking process, oil/shortening may spill and splatter and requires immediate attention. Furthermore, during the cooking process, particles, crumbs and crackling collect inside the cooker tank reducing product quality and decreasing oil/shortening life.
MODEL SG6H FRYER PREVENTATIVE MAINTENANCE 3.1.3. REPLACING THE FILTER MEDIA (IF EQUIPPED) Refer to the following procedure to replace the filter media if the appliance is equipped with a filter drawer. 1. Detach the pickup tube from the filter pickup assembly by unscrewing it (counterclockwise), at the knurled fitting, from the threaded fitting on the filter screen. 2. Slide off the filter paper clip and remove used filter paper from filter screen.
PREVENTATIVE MAINTENANCE 3.1.5. CLEANING THE COOK TANK 1. Turn the appliance off. Drain all the oil/shortening from the tank and allow the tank to cool. WARNING Read the operation section of this manual prior to filling or operating the appliance. 2. Remove baskets, tank rack and basket hanger for cleaning. WARNING DO NOT leave the appliance unattended during cleaning. 3. Using the cleaning brush, remove all the loose debris and scrub all tank surfaces. 4.
PREVENTATIVE MAINTENANCE MODEL SG6H FRYER 6. Clean the fryer sides, back and the flue area, it may be necessary to use a non-abrasive pad to scour and a putty knife to scrape the oil/shortening buildup. With a clean damp cloth and food grade detergent wipe the area clean. 7. Wipe up any excessive oil/shortening on the power cord(s) and gas hose with a dry cloth. 8. Check flue pipe for any foreign debris/object and remove if found. 9.
PREVENTATIVE MAINTENANCE 12. Once the tank has cooled, rinse with clean potable water thoroughly. 13. Remove all remaining water and residue with a clean dry cloth. 14. Clean and dry baskets, tube rack and basket hanger before reinstalling 15. Close the drain valve and fill the cooker tank with oil/shortening. 3.3.2. TEMPERATURE CHECK 1. Use a high grade pyrometer or digital thermometer suitable for temperature up to 380F.
MODEL SG6H FRYER PREVENTATIVE MAINTENANCE 3.4.4. FILTER SYSTEM (IF EQUIPPED) Check electrical connections and harnesses. Check IEC power cords are fully engaged and secure. Check for any air or shortening leaks and for excessive oil build-up. Check O-Ring on filter pickup tube and replace as needed. Check filter strainer on pickup tube. Check operation of drain valve and DVI drain valve interlock. Check operation of return oil valve and its pump switch.
TROUBLESHOOTING 4. TROUBLESHOOTING 4.1. POWER FAILURE If electric power is removed for any reason, the appliance will shut down. Wait five minutes after the power is restored before attempting to restart the appliance. This will allow time for any gas that may have accumulated in the burner or tubes to dissipate. To restart the appliance, follow the appliance start up procedure in section 2.2. CAUTION DO NOT attempt to operate this appliance during a power outage. 4.2.
TROUBLESHOOTING MODEL SG6H FRYER 4.4. SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS) If your appliance is equipped with the self cleaning burner system, the appliance should behave as outlined in the table below. A cleaning cycle will execute every time the appliance is turned “ON” from an “OFF” state.
TROUBLESHOOTING 4.5. TROUBLESHOOTING CHARTS 4.5.1. FRYER TROUBLESHOOTING CHART Problem Controller does not activate. Probable Causes No power to appliance. Controller not turned on. Power Cord loose or not connected. Main circuit breaker to appliance has tripped. Appliance fuse has blown. High temperature limit has tripped. Corrective Actions Check main building power supply. Turn on controller. Connect power cord. Reset circuit breaker Contact Authorized Service Company.
TROUBLESHOOTING MODEL SG6H FRYER 4.6. COMPUTER & DIGITAL CONTROLLER DISPLAYS (IF EQUIPPED) If your appliance is equipped with a computer or digital controller it may display the following messages on its display. Display Explanation Action Appliance is in melt cycle Continue with melt cycle or exit melt cycle to return to normal operation. Oil/shortening temperature is low. Wait for appliance to heat up. The cook tank has reached the Appliance is ready to start cook cycle. set temperature.
In the event of problems with or questions about your order, please contact the Pitco Frialator factory at: (603) 225-6684 World Wide Website Address: www.pitco.com In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left. MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501 SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301 L20-332, rev.
