There's Always Something Cooking! Installation, Operation, and Maintenance Manual For Gas Pasta Cookers with Options Covering Models PPG14D, PG14D, and RS14D R R Pitco Frialator, Inc., A BLODGETT Company APPROVED P.O.
L20-094 Original Rev.
NOTICES There are three different types of notices that you should be familiar with, a NOTICE, CAUTION, and WARNING. A NOTICE is a special note used to call attention to a particularly important point. CAUTION is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three because it warns of an operation that may cause personal injury.
SAFETY SAFETY SAFETY SAFETY SAFETY WARNING The cooker must be electrically grounded in accordance with local codes. If local codes do not apply, follow the requirements of National Code ANSI/NFPA 70-1990. WARNING This cooker is equipped with a three prong safety plug. This safety plug protects operators from electrical shock in the event of an equipment malfunction. DO NOT remove the grounding (third) prong from this plug.
SAFETY SAFETY SAFETY SAFETY SAFETY WARNING Carbon monoxide can build up if the flue is blocked. Blocking the flue will also cause the cooker to overheat. Ensure that minimum clearances specified in the installation instructions are maintained. DO NOT obstruct the flow of combustion/ventilation or air opening around the cooker. Adequate clearance around the cooker is necessary for servicing and proper burner operation.
Table of Contents Section Title Page Safety Notice Table of Contents ............................................................................................................................ i List of Tables ................................................................................................................................. iii List of Figures ................................................................................................................................
Table of Contents Section Title Page CHAPTER 2: OPERATING INSTRUCTIONS ........................................................................................ 2-1 2.1 Filling the Cooker ............................................................................................................. 2-1 2.2 Cooker Start-Up ............................................................................................................... 2-1 2.2.2 Manual Controls ..................................................
List of Tables Table 1-1 Title Page Ventilation and Fire Safety References ............................................................................. 1-8 List of Figures Figure Title Page 1-1 1-2 1-3 1-4 Pilot Burner Assembly Flame Adjustment ...................................................................... 1-12 Unitrol Gas Valve ............................................................................................................ 1-12 Main Burner Conditions ...........................
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CHAPTER 1: GENERAL INFORMATION AND INSTALLATION Congratulations on the purchase of your new Pitco Frialator Pasta cooker. This cooker will provide many years of reliable service if the operation and maintenance procedures presented in this manual are followed. The Pitco Frialator Pasta cooker is a state of the art pasta cooking appliance. The cooking tank holds approximately 13 gallons (49.2 liters) of water. The cooker has two heating modes: BOIL and SIMMER.
been assembled at the factory and is ready to be installed. If the legs or casters were not installed or if they were purchased separately, refer to section 1.2 for leg and caster assembly procedures. 1.2 Assembly and Leveling 1.2.1 Leg/Caster Installation and Adjustment Installing the legs and leveling the cooker is done using a 1/4" wrench and a large pair of water pump pliers. The legs must be installed before connecting the cooker to the gas supply.
1.2.2 Heat Deflector Installation If the Pasta cooker requires a heat deflector, a removable label will be located at the rear top edge of the cooker. This label has instructions for positioning and installing the heat deflector. Refer to the label and the following instructions to install the deflector: a. Remove the two self-drilling screws from the top, back area of the cooker. WARNING DO NOT obstruct combustion or ventilation openings around the cooker.
1.3.1 Installation Clearances The cooker needs clearance around it for proper operation. Adequate clearances allow for proper burner operation and servicing. The clearances shown below are for cooker installation in both combustible and noncombustible enclosures. Combustible Construction 6" 6" 6" Back Sides Floor 1.3.2 Non-Combustible Construction 0" 0" 6" Plumbing Connections The plumbing installation must be done by a licensed plumber and must comply with local and national codes. 1.3.2.
WARNING DO NOT supply the cooker with a gas that is not indicated on the data plate. Using the incorrect gas type will cause improper operation. If you need to convert the cooker to another type of fuel, contact your dealer. 1.3.3.1 Fuel Types Each Pasta cooker is equipped to work with one type of fuel. The type of fuel with which the appliance is intended to operate is stamped on the data plate attached to the inside of the cooking and warming section door.
1.3.3.3 Gas Line Connection Connect the cooker to the gas supply line with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69/CAN-CGA6.16. Quick Disconnect If you are installing a cooker with casters, you must use a quick disconnect device that complies with Standard for Quick Disconnect Devices for Use with Gas Fuels, ANSI Z21.41-1989. In Canada refer to CAN 1 6.9 M 79.
WARNING The cooker is equipped with a three prong safety plug. This is to protect operators from electrical shock in the event of an equipment malfunction. DO NOT remove the grounding (third) prong from the plug. Cookers shipped to Canada are not equipped with power supply cords. Keep the POWER switch on the digital controller OFF until the cooker is ready for use. 1.3.5 1.3.5.1 Ventilation and Fire Fighting System Fire Fighting System Exhaust gas temperatures can reach as high as 1200°F.
Table 1-2 Ventilation and Fire Safety References Topic Underwriter Laboratory Document National Fuel Gas Code Document Grease Extractor ANSI/UL 710-1981 ANSI/NFPA 96-1987 Ventilation Hood ANSI/UL 705-1984 ANSI/NFPA 96-1987 Filter Unit ANSI/UL 586-1985 ANSI/UL 900-1987 ANSI/NFPA96-1987 CO2 ANSI/UL 154-1983 ANSI/NFPA 12-1989 Dry Chemical ANSI/UL 299-1984 ANSI/NFPA 17-1985 Water ANSI/UL 626-1984 ANSI/NFPA 13-1989 Types of Fire Extinguishers and Detection Equipment Foam ANSI/NFPA 11-1988
1.4 Initial Adjustments After the cooker has been installed, it needs to be adjusted to ensure that it will perform as designed. These adjustments must be performed by a qualified person. The following tools will be needed to perform these adjustments: • Manometer (low pressure gage) • DC Millivolt Meter 1.4.1 • Digital Thermometer (Temperature probe) Visual Checks Before filling and adjusting the cooker, perform the following visual checks: a.
Open the gas cock valve(s) to the cooker. (Some installations may not have these valves.) b. Make sure the POWER switch is OFF. c. Turn the gas control valve knob to the PILOT position and push in on the knob. Hold the knob in for approximately one minute to purge air out of the line. d. Hold a flame to the pilot until the pilot ignites. This may take a little while the first time because of air in the line. e.
A B Figure 1-1 Pilot Burner Assembly Flame Adjustment e. Remove the pilot flame adjusting screw cover. (Figure 1-2) f. Turn the flame adjusting screw clockwise to lower the flame and thermopile output. Turn the screw counterclockwise to increase flame size and thermopile output. g. Rotate the screw in the appropriate direction to achieve a reading of 400 ±50 millivolts for the thermopile and 30 to 40 millivolts on the thermocouple.
1.4.4 Main Burner System For the main burner to work, the gas supply valve must be open and the main power switch must be on. The main burner receives gas from the main gas supply through a thermostatically controlled gas valve. When the thermostat calls for heat, the gas control valve opens. After the burner system is operating, perform the burner adjustments in the following procedure. Figure 1-3 illustrates the different conditions possible for the main burner.
1.4.4.1 Gas Line Requirements A properly installed gas supply system will deliver 7.0 +/- 2.0" w.c. natural gas (11.0 +/- 2.0" w.c. LP) to all appliances connected to the line, operating at full demand. 1.4.4.2 Main Burner Adjustment The burner must be adjusted to deliver an optimum flame. Adjust the burner flame using the following procedure: a. Turn off all the appliances connected to the gas supply line. b. Ensure the main gas valve is shut off. c.
e. Light the pilot light for the cooker following the procedures in section 1.4.3 and turn the POWER switch ON to light the main burner. If the unit is equipped with the digital controller, press the on key . If the unit is equipped with manual controls, place the FUNCTION SELECT switch on BOIL to keep the main burner on during the adjustment. f. The installed pressure gauge reading should be the same, ± 0.1", as the pressure marked on the data plate inside the door.
1.4.5 Initial Cleaning WARNING The power supply must be disconnected before servicing or cleaning the appliance. When the cooker is shipped, many of its parts are covered with a thin coat of shortening for protection. Before the cooker is ready for use, it must be cleaned to remove the oil coating and any foreign matter that may have accumulated during storage and shipment. Perform the cleaning as described below. NOTICE This is the first time the cooker will be turned on since leaving the factory.
1.5 High Temperature Limit Switch Gas Pasta Perfect cookers are equipped with High Temperature Limit switches. The High Temperature Limit switch will shut the cooker down if the temperature reaches 250°F. This is to protect the cooker in the event the water is drained from the tank while the unit is on. Let the cooker cool down to reset the High Temperature Limit switch.
CHAPTER 2: OPERATING INSTRUCTIONS This chapter describes how to operate your Pasta cooker to obtain the best performance. Read the safety notices located in the front of this manual before operating the cooker. It is also important to read this manual to familiarize yourself with the cooker before you begin cooking. Ensure that it has been cleaned properly before using it to prepare food. 2.
a. Press the On key . The display will light and the cooker will go onto simmer mode. In simmer mode the controller will maintain the water temperature at the user specified setpoint. b. Press the Boil/Simmer key to raise the water temperature to boiling. The main burners will light and stay on continuously, bringing the water to a boil. After the water starts to boil, the cooker is ready to cook the pasta. As long as the controller is in the Boil mode the main burners will remain on. c.
2.3 COOKING NOTICE For best performance (and to achieve rated cooking performance) add 1/2 cup of oil per pasta load to the water. Maintain the water level at the full mark during the cooking cycle. With the cooker in the Boil mode, use the procedure below for the type of controls installed on your unit. 2.3.1 Digital Controller a. Place the pasta basket onto the basket lift (optional). b. Place the bulk pasta product to be cooked in the basket. c. Press the desired product key or .
2.4 Cooker Shutdown There are two shutdown modes: STANDBY and COMPLETE. The standby mode removes the ability for the cooker's main burners to cycle. Complete shutdown turns off the gas supply to the unit. OFF P ILOT 2.5 P IL O for COMPLETE To completely shut down the cooker, press the On key digital controller units, or place the POWER switch in the OFF position for manual units.. Turn the gas control valve clockwise to the PILOT position.
2.7 Weekly Cleaning The continuous filling and evaporation of water from the cooker will cause deposits to build up around the tank. At least once a week the unit should be thoroughly cleaned to remove these deposits and generally clean the unit. Perform the cleaning as described below: a. Ensure the drain valve is closed. Fill the cooking tank with water and add a packet of Pitco Fryer Cleaner. b. Ensure the POWER switch is OFF. c.
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CHAPTER 3: OWNER MAINTENANCE AND ADJUSTMENTS This chapter provides the information and procedures necessary to perform basic cooker maintenance and adjustments. If your cooker does not perform properly after performing maintenance, contact your authorized service center. For repair, maintenance, or an explanation of any procedure, contact your dealer, local service company, the factory representative in your area, or the factory.
a. A fuse is located in a batonet type fuse holder located on bottom of the cabinet header. b. Remove the fuse from its holder by pushing in and turning 1/2 turn counter clockwise. c. Use an ohmmeter set on "x 1" ohms (resistance) setting to check the fuses for continuity. For a GOOD fuse, the meter reading should be approximately zero "0" ohms. If the reading is significantly above zero ohms, replace the fuse. d. Replace each fuse and ensure that it is secured in its fuse holder. e.
3.4 Operator Troubleshooting This section is provided to aid troubleshooting in the event of cooker failure. If this troubleshooting guide does not help correct the problem, contact a qualified technician.
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