ITM. / ART. 1422174 MODEL / MODÈLE / MODELO: PB1100PSC1 PART / PIÈCE / PARTE: 10002 300522 WOOD PELLET & GAS COMBO IMPORTANT, READ CAREFULLY, RETAIN FOR FUTURE REFERENCE. MANUAL MUST BE READ BEFORE OPERATING! COMBINETTE DE BOIS ET GAZ IMPORTANT, PRENEZ CONNAISSANCE DE CE DOCUMENT ET CONSERVEZ-LE POUR RÉFÉRENCE ULTÉRIEURE. VOUS DEVEZ LIRE CE GUIDE AVANT D’UTILISER LE BARBECUE! PELLET DE MADERA Y COMBO DE GAS IMPORTANTE, LEA DETENIDAMENTE, CONSERVE PARA REFERENCIA FUTURA.
SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill.
4. It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under the barbecue. 5. To prevent fingers, clothing or other objects from coming in contact with the auger feed system, the appliance is equipped with a metal safety screen, mounted to the interior of the hopper.
WOOD PELLET FUEL This pellet cooking appliance is designed and approved for pelletized, all natural, wood fuel only. Any other type of fuel burned in this appliance will void the warranty and safety listing. You must only use all natural wood pellets, designed for burning in pellet barbecue grills. Do not use fuel with additives. Do not use spirit, petrol, gasoline, lighter-fluid or kerosene for lighting or refreshing a fire in your grill. Keep all such liquids well away from the appliance when in use.
SAFETY LISTING 300522 ENGLISH In accordance with the procedures and specifications listed in the UL SUBJECT 2728-2009 "pellet fuel cooking appliances" and ULC/ORD C2728 and CANADIAN CSA C22.2 #3 "for electrical features of fuel burning equipment." Pit Boss Grills pellet cooking appliances have been independently tested and listed by CSA (an accredited testing laboratory) to ETL, UL, ULC and CSA standards. COPYRIGHT NOTICE Copyright 2019. All right reserved.
TABLE OF CONTENTS Safety Information ........................................................... 2 Parts & Specs....................................................................... 7 Assembly Preparation.......................................................8 ENGLISH Assembly Instructions Assemble The Grease Tray Support...........................................8 Mounting The Grease Tray To The Main Barrel......................8 Mounting The Legs To Main Barrel........................................
PARTS & SPECS Part# Description Part# Description 1 Porcelain-Coated Steel Upper Cooking Rack (x2) A Screw (x59) 2 Porcelain-Coated Cast-Iron Cooking Grid (x4) B Washer (x56) 3 Flame Broiler Slider (x1) C Locking Washer (x54) 4 Flame Broiler Main Plate (x1) D Bushing (x2) Heat Tent (x3) E Wheel Cotter Pin (x2) Chimney Cap (x1) F Wheel Washer (x2) 7 Flame Broiler Adjusting Bar (x1) G Wheel Axle Pin (x2) 8 Lid Stopper (x2) H Screw (x2) 9 Chimney Stack (x1) I Nut (x5) 10
ASSEMBLY PREPARATION Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Discard all packaging materials from inside and outside of the grill before assembly, then review and inspect all parts by referencing the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty.
3. MOUNTING THE LEGS TO MAIN BARREL 3 Parts Required: x x x x x x x Support Leg /Back (#30) Support Leg /Front (#31) Support Leg for Caster /Back (#29) Support Leg for Caster /Front (#28) Screw (#A) Locking Washer (#C) Washer (#B) Installation: • Mount one support leg to the floor end of the main barrel using three screws, locking washers, and washers, through the three pre-drilled holes. Install screws from the inside of the main barrel. Repeat installation for second support leg.
6. CONNECTING THE WHEELS TO THE CART 6 Parts Required: 2 2 2 2 x x x x Wheel (#33) Wheel Axle Pin (#G) Wheel Washer (#F) Wheel Cotter Pin (#E) 33 Installation: • ENGLISH Attach the large wheel to the support leg by inserting the wheel axle pin through the wheel. Support leg hole, then secure using the wheel cotter pin. Repeat installation for the other wheel on same side. 7.
• Next, twist the chimney cap onto the top of the chimney stack. NOTE: Adjust the chimney cap to affect the airflow inside the main grill. If cooking at low temperature, keep the cap more open. Ensure the chimney cap allows for air to escape. 10. INSTALLING THE LID HANDLE 10 Parts Required: x x 20 Lid Handle (#26) Lid Handle Bezel (#20) 26 Installation: • ENGLISH 2 4 Remove the pre-installed screws from the lid handle. From inside the barrel lid, insert one screw to protrude to the outside.
14. INSTALLING THE FRONT SHELF BRACKETS 14 Parts Required: 1 1 6 x x x Front Shelf Bracket /L (#16-1) Front Shelf Bracket /R (#16-2) Screw (#A) 16-1 16-2 Installation: ENGLISH • Attach one front shelf bracket to the front of the grill barrel by using three screws. • Install each screw half-way, then tighten completely when all three screws are mounted and aligned properly. • Repeat the same installation for the other front shelf bracket. 15.
17. MOUNTING SIDE BURNER SHELF 17 Parts Required: 5 5 5 x x x Screw (#A) Locking Washer (#C) Washer (#B) Installation: Mount the side burner shelf onto the gas barrel with five washer, locking washer, and screw. 18. INSTALLING SIDE BURNER VALVE ENGLISH • 18 Installation: • Secure the side burner valve onto the side burner panel using two preinstalled screws on side burner valve. • Fasten screws only half-way to allow easier installation in next step. 19.
22. INSERTING IGNITE WIRE 22 Installation: • Plug the ignite wire into the end of the electrode, and check it is not loose. 23. ATTACHING HOSE RETAINER 23 ENGLISH Parts Required: 1 x Screw (#A) Installation: • Attach hose retainer to the side burner panel with a screw. HOSE RETAINER 24.
panel of the main barrel. Slide the notched end of the adjusting bar into the raised tab on the flame broiler slider, giving you adjustable access to the slider on the main plate. 24D NOTE: When the flame broiler slider is open, and direct flame is used while cooking, do not leave the grill unattended for any period of time. • Place the cooking grids, side-by-side, on the grid ledge inside the main grill. Place the upper cooking rack on the upper ledge inside the main grill.
CONNECTING TO A GAS SUPPLY GAS CYLINDER REQUIREMENTS The grill is set and tested with liquid propane gas only. The regulator supplied is set for 27.94 cm (11 inch) water column (WC) and is for use with LP gas only. The factory-supplied regulator and hose must be used with a 9 kg (20 lbs) LP gas tank. Contact your gas supplier for a special regulator for bulk gas that fuels other appliances. ENGLISH CAUTION: It is important to inspect the full length of the gas line hose.
3. Use a paint brush to apply the solution onto the seal between the regulator and the gas cylinder. Visually inspect for streams of bubbles coming from a defect or break in the seal. NOTE: If a leak appears, repeat gas cylinder installation procedure, but do not over-tighten. Hand-tighten only. Repeat leak test after re-installation to ensure seal is secure. DISCONNECTING A GAS CYLINDER 1. Ensure the regulator valve on the grill is completely closed by turning the knob clockwise to the OFF position. 2.
WOOD PELLET OPERATING INSTRUCTIONS With today’s lifestyle of striving to eat healthy and nutritious foods, one factor to consider is the importance of reducing fat intake. One of the best ways to cut down on fat in your diet is to use a low fat method of cooking, such as grilling. As a pellet grill uses natural wood pellets, the savory wood flavor is cooked into the meats, reducing the need for high sugar content sauces.
GRILL TEMPERATURE RANGES • HIGH TEMPERATURE (205-260°C / 401-500°F) • MEDIUM TEMPERATURE (135-180°C / 275-356°F) • LOW TEMPERATURE (80-125°C / 176-257°F) This range is best used to sear and grill at a high heat. Use in tandem with the flame broiler (slide plate) for indirect or direct flame cooking.
UNDERSTANDING THE CONTROL BOARD PELLET GRILLS (WALMART) COOK “P” SET MART) -TAILGATER, CLASSIC, FCAUSTIN XL 1 (WALMART) PELLETPROBE GRILLS FC AUSTIN XL -TAILGATER, CLASSIC, ACTUAL XL AUSTIN “P” SET RÉGLAGE «P» PROBE 2 ENGLISH PRIME AMORÇAGE FC FC 300º 250º 350º 225º 400º 200º 450º 475º SMOKE FUMÉE CONTROL OFF ARRÊT DESCRIPTION HIGH ÉLEVÉ LLET GRILLS Press (WALMART) the Power Button to power on the unit. The button will glow blue if connected to a power source.
UNDERSTANDING THE PROBES • TEMPERATURE PROBE Located inside the main barrel, on the left side wall, is the temperature probe. It is a small, vertical piece of stainless steel. The temperature probe measures the internal temperature of the unit. When the temperature is adjusted on the Control Board, the temperature probe will read the actual temperature inside the unit and adjust to the desired temperature.
• That you can hear the auger turning. Place your hand above the fire pot and feel for air movement. Do not place your hand or fingers inside the fire pot. This can cause injury. • After approximately a minute, you should smell the igniter burning and begin to feel the air getting warmer in the fire pot. The igniter tip does not glow red, but gets extremely hot and will burn. Do not touch the igniter. ENGLISH 4.
• 3. Confirm that the combustion fan is working by listening for a torchy roar. If any of the above points are not working, follow Troubleshooting instructions. 1. Ensure the Temperature Control Dial is in the SMOKE position. Plug the power cord into a grounded power source. 2. Check fire pot to ensure there is no obstruction for proper ignition. Open the hopper lid. Ensure there are no foreign objects in the hopper or auger feed system. Fill hopper with dry, all natural hardwood barbecue pellets. 3.
PROPANE GAS OPERATING INSTRUCTIONS GRILL ENVIRONMENT 1. WHERE TO SET-UP THE GRILL ENGLISH With all outdoor appliances, outside weather conditions play a big part in the performance of your grill and the cooking time needed to perfect your meals. All Pit Boss Grills units should keep a minimum clearance of 915mm (36 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang.
2. 3. After five minutes, check the following: • Visually confirm that the igniter is working by pushing the igniter button and looking at the igniter tip for a spark. If no spark, adjust the distance between the igniter (electrode) tip and burner to 4.5 mm (3/16 in). • Visually confirm that the burner tube and portholes are not obstructed. If blocked, follow Care & Maintenance instructions. If the above points do not work, follow Troubleshooting instructions. 1.
9. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height matches illustration (Fig. 4). NOTE: Each burner lights independently - repeat step 5-9 for other burners. CAUTION: If burner flame goes out during operation, immediately turn the control knobs to the OFF position, LP gas tank valved CLOSED, and open lid to let the gas clear for 5 minutes before re-lighting, SHUTTING OFF YOUR GRILL ENGLISH 1. LP: Turn LP gas tank valve to CLOSED. 2.
CARE AND MAINTENANCE Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill: To check the amount of fuel in the LP gas cylinder, the grill must be in operation. Place your hand at the top of the tank and slowly move down the side until the tank feels cool to the touch. This will indicate the approximate amount of gas in your tank; if ¾ empty, replace with full tank.
5. OUTSIDE SURFACES FROM BELOW ENGLISH • The front shelf includes a removable panel underneath for ease of cleaning. From below, push the backing plate towards the main barrel to remove. Clean, then replace by sliding back into place. • Wipe your grill down after each use. Use warm soapy water to cut the grease. Do not use oven cleaner, abrasive cleansers or abrasive cleaning pads on the outside grill surfaces.
USING WOOD PELLET FUEL Clean-burning barbecue wood pellets generate about 8200 BTU’s per pound with very little ash, a low moisture content (5-7%), and are carbon neutral. Barbecue wood pellets are produced by pure raw material (sawdust) being pulverized with a hammermill, and the material is pushed through a die with pressure. As the pellet is forced through the die, it is cut, cooled, screened, vacuumed, and then bagged for consumer use. Check with your local dealer for flavors available in your area.
PORK SIZE Precooked to Reheat 60°C / 140°F ENGLISH Medium 66°C / 150°F Well Done 71°C / 160°F Ham (Fully Cooked & Boneless Portion, Smoked Picnic Whole & Bone-In) 2.5 cm / 1" 1.36-1.81 kg / 3-4 lbs. 1.81-2.72 kg / 4-6 lbs. 2.26-3.62 kg / 5-8 lbs. 4.53-5.44 kg / 10-12 lbs. 12 minutes 50 minutes - 1 hour 1 - 2 hours 1 - 2½ hours 2 - 2¾ hours Loin Roast 1.36-1.81 kg / 3 - 4 lbs. 1 - 2 hours 2 - 3 hours Rib Crown Roast 1.81-2.26 kg / 4 - 5 lbs. 1½ - 2 hours 2 - 3 hours Chop (loin, rib) 1.9-2.
TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your grill: • Keep everything in the kitchen and cooking area clean. Use different platters and utensils for the cooked meat than the ones you used to prepare or transport the raw meat out to the grill. This will prevent cross contamination of bacteria. Each marinade or basting sauce should have its own utensil.
TROUBLESHOOTING Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance.
The Unit Has Overheated, Possibly Due To Grease Fire Or Excess Fuel. Press the Power Button to turn the unit off, and allow grill to cool. Follow Care and Maintenance instructions. After maintenance, remove pellets, and confirm positioning of all component parts. Once cooled, press the Power Button to turn the unit on, then select desired temperature. If error code still displayed, contact Customer Service. "Err" Error Code Temperature probe wire not making connection.
PROPANE GAS GRILL ENGLISH Problem Cause SOLUTION Grill will not light The ignition wire came off the electrical igniter/valve. Reconnect the ignition wire to the electrical igniter/valve. The ignition wire is broken Contact Customer Service for assistance or a replacement part. The battery has died Install a new battery. New battery doesn’t work Check the battery polarity. The negative (-) side of the battery goes in first.
ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB – ELECTRIC REQUIREMENTS 110-120V, 60HZ, 250W, 3-PRONG GROUNDED PLUG ENGLISH NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent.
GRILL REPLACEMENT PARTS Part# Description Description 1-A Porcelain-Coated Steel Upper Cooking Rack (x2) 37-A Screw (x72) 2-A Porcelain-Coated Cast-Iron Cooking Grid (x4) 38-A Washer (x64) 3-A Flame Broiler Slider (x1) 39-A Locking Washer (x62) 4-A Flame Broiler Main Plate (x1) 40-A Bushing (x2) ENGLISH 5-A Heat Tent (x3) 41-A Wheel Cotter Pin (x3) 6-A Chimney Cap (x1) 42-A Wheel Washer (x2) 7-A Flame Broiler Adjusting Bar (x1) 43-A Wheel Axle Pin (x2) 8-A Lid Stopper (x2)
HOPPER REPLACEMENT PARTS 1-PDH Description Hopper Lid 2-PDH Hopper Safety Screen 3-PDH Hopper Box Housing 4-PDH Hopper Access Panel 5-PDH Drop Chute Plate 6-PDH Drop Chute Cover 7-PDH Auger Motor 8-PDH Nylon Bushing 9-PDH Auger Flighting Assembly 10-PDH Hopper Housing Gasket 11-PDH Fire Pot 1-PDH 2-PDH 3-PDH ENGLISH Part# 5-PDH 6-PDH 7-PDH 8-PDH 9-PDH 4-PDH 14-PDH 12-PDH Auger Box Housing 13-PDH Igniter 10-PDH 11-PDH 13-PDH 15-PDH 14-PDH Combustion Fan 15-PDH Pit Boss HR1 Contr
This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage’s apply for a grill which is used in commercial applications. EXCEPTIONS There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned.
ACCESSORIES SOLD SEPARATELY Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss dealers. DESCRIPTION ITEM DESCRIPTION GRILL COVER Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term use. Weatherproof. Includes draw-string lock for easy tightening. BARBECUE FLOOR MAT GRILLING APRON ENGLISH ITEM Adjustable apron with double front pockets for grilling tools. One size. Machine washable. Easy clean, UV protected.
RECIPES CLASSIC BRISKET SAUSAGE WITH MANGO CHUTNEY Makes 4 - 6 Servings Makes 4 - 6 Servings A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three separate parts: the cap, the point, and the flat. Use the flat section, as it is lean, compact, and creates nice slices when carved. Ingredients: ENGLISH Ingredients: 1 Beef Brisket 2.2-3.6 kg / 5-8 lbs, Layer of fat is at least 0.6 cm / ¼" thick 1 bottle 75 ml / 5 tbsp 1 bottle 1 pack 375 ml / 1 1/2 c.
Suggested Wood Pellet Flavor: Hickory / Competition Makes 4 - 6 Servings Instructions: Ingredients: 1. Preheat grill, then leave or reduce slightly (204-260°C / 400-500°F) 2. Combine meat, seasoning, eggs and bread crumbs in a mixing bowl and blend together. Divide the meat into portions, and gently shape into patties to fit the buns. Make patties about 1.9 cm / ¾ inches thick. 3. Place patties on grill. Grill six minutes per side, taking care not to press down on the meat.
CORNISH HENS WITH MANDARIN RICE Suggested Wood Pellet Flavor: Mesquite / Competition Makes 4 Servings Instructions: Ingredients: 1. Soak wooden skewers in water for 1 hour. 2. Preheat grill, then reduce to 135-163°C / 275-325°F. 3. Prepare curry butter by melting butter in small pan over medium-high heat. Stir in onion, dill, curry powder and garlic powder. Cook for five minutes, then remove from heat. 4. Thread shrimp on skewers, leaving space between pieces. Lightly brush with olive oil. 5.
WHOLE SMOKED TURKEY 5. Using tongs, carefully remove the upright chicken and can from the grill. Let rest for five minutes, then carefully remove the can from the cavity of the chicken. Be cautious not to spill, as the liquid will be hot. 6. Carve chicken and serve. Ingredients: 1 whole Turkey (thawed) 9-11.
FREE RECIPES | RECETTES GRATUITES | RECETAS GRATUITAS WWW.PITBOSS-GRILLS.COM IMPORTANT DO NOT RETURN PRODUCT TO STORE For all questions, comments, or inquiries, please contact Dansons directly. Our Customer Service department is available Monday through Sunday, 4am - 8pm PST (EN/FR/ES). WARNING: this product can expose you to chemicals including wood dust and formaldehyde, which is known to the state of california to cause cancer.