MODEL : PB1000XLW1 PART : 75953 AUSTIN XL WOOD PELLET GRILL SAVE THESE INSTRUCTIONS! MANUAL MUST BE READ BEFORE OPERATING! ASSEMBLY AND OPERATION INSTRUCTIONS WARNING: Please read the entire manual before installation and use of this electric, pellet fuel burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
SAFETY INFORMATION MAJOR CAUSES OF APPLIANCE FIRES ARE A RESULT OF POOR MAINTENANCE AND A FAILURE TO MAINTAIN REQUIRED CLEARANCE TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED ONLY IN ACCORDANCE TO THE FOLLOWING INSTRUCTIONS. Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new wood pellet grill.
DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
COPYRIGHT NOTICE Copyright 2017. All right reserved. No part of this manual may be copied, transmitted, transcribed, stored in a retrieval system, in any form or by any means without expressed written permission of, Dansons Inc. 3411 North 5th Avenue, Suite 500, Phoenix, AZ, USA 85013 sales@pitboss-grills.com | service@pitboss-grills.com www.pitboss-grills.
TABLE OF CONTENTS Safety Information ........................................................... 2 Care & Maintenance.........................................................17 Parts & Specs....................................................................... 6 Using Wood Pellet Fuel................................................... 18 Assembly Preparation....................................................... 7 Cooking Guidelines..........................................................
PARTS & SPECS Part# Description 1 Porcelain-Coated Cast-Iron Cooking Grids (x3) 2 Porcelain-Coated Steel Upper Cooking Rack 3 Chimney Gasket 4 Chimney Cap 5 Chimney Stack 6 Lid Handle Bezel (x2) 7 Lid Handle 2 1 8 6 3 8 Flame Broiler Slider 9 Flame Broiler Main Plate 10 Thermometer Kit 11 Lid Stopper 12 Grease Bucket 13 Main Grill / Hopper Assembly 14 Support Leg Foot (x2) 15 Support Leg for Locking Caster Wheel (x2) 16 Support Leg for Wheel (x2) 17 Serving Tray 18
ASSEMBLY PREPARATION Parts are located throughout the shipping carton, including underneath the grill. Inspect the grill, parts, and hardware blister pack after removing from the protective shipping carton. Before assembly of product, review all parts and reference the parts list. If any part is missing or damaged, do not attempt to assemble. Shipping damage is not covered under warranty. Contact your dealer or Pit Boss Customer Service for parts.
Installation: • Install one long cart plate to the front two support legs of the unit. Secure using two screws on each side. Ensure the flat side of the support plate is facing outwards. Repeat the same installation to mount the other long support plate to the other support legs. Note illustration 2A for support plate arrangement. • Next, secure the short support plates to the opposing sides of the cart. Secure using two screws on each side. Note illustration 2B.
using three screws. Note illustration 4B. 4C NOTE: When aligned properly, the main grill should be sitting level and secure on the cart. • Replace large diffuser plate in main barrel, and secure using previously removed four screws. Note illustration 4C. 5. SECURING THE LID STOPPER Parts Required: 1 x 5 Lid Stopper (#11) Installation: • Secure the lid stopper onto the top of the main barrel using the preinstalled screw on the top of the main barrel. 6.
9. MOUNTING SIDE SHELF HANDLE, SERVING TRAY 9 Parts Required: 1 1 1 x x x 9B Side Shelf Handle (#19) Serving Tray (#17) Serving Tray Handles (#18) 9C Installation: • Remove the four pre-installed screws from the side of the main barrel. Mount the side shelf handle onto the main barrel using four screws previously removed. Note 9A. • Mount serving tray handles to serving tray using the two pre-installed screws on each handle. Note 9B. Place the serving tray onto the side shelf handle.
covering the slotted openings. Ensure the raised tab is on the left, to easily adjust for direct or indirect flame when cooking. Note illustration 11B. 11B NOTE: When the flame broiler slider is open, and direct flame is used while cooking, do not leave the grill unattended for any period of time. • Place the cooking grids, side-by-side, on the grid ledge inside the main grill. Place the upper cooking rack on the upper ledge inside the main grill. The cooking rack will lock into place.
All Pit Boss units should keep a minimum clearance of 305mm (12 inches) from combustible constructions, and this clearance must be maintained while the grill is operational. This appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear from combustible materials, gasoline and other flammable vapors and liquids. 2.
“P” SET «P» LOW TEMPERATURERÉGLAGE (80-125°C / 176-257°F) COOK • 250º “P” SET FC 300º 350º This range is used to slow roast, increasePROBE smoky Infuse more smoke flavor 400ºand keep your 1 flavor, and to keep foods warm.225º FC meats juicy by cooking longer at a lower temperature (alsoACTUAL known as low and slow). Highly recommended for the big turkey at Thanksgiving, juicy ham atPRIME Easter, or the huge holiday feast.
250º 1 PROBE “P” SET 225º L PRIME MORÇAGE FC 200ºPROBE SMOKE OFF FC 400ºACTUAL 450º FC 400º “P” SET 200º 450º PRIME The FC Smoke Setting on the Temperature Control Dial is the start-up mode for the unit. The grill operates at the lowest 475º temperature, without the fire going out. SMOKE 475º FUMÉE The plug-in connection port(s) on the front of the Control Board are for a Meat Probe(s). HIGHWhen not OFFon the LCD Screen.
HOPPER PRIMING PROCEDURE These instructions should be followed the first time the grill is ignited, and each time the grill runs out of pellets in the hopper. The auger must be primed to allow pellets to travel through the length of the auger, and fill the burn pot. If not primed, the igniter will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the hopper: 1. Open the hopper lid.
IGNITER FAILURE PROCEDURE If for any reason your electric igniter fails, check the following steps, or start your grill using the manual method. 1. Ensure the Temperature Control Dial is in the SMOKE position. Open the barrel lid. Remove the cooking components from inside. Remove all unburnt pellets and ash from the burn pot. Avoid touching the igniter to avoid injury, as it may be extremely hot. 2. Once all cooking components are removed and cleaned, press the Power Button to turn the unit on.
CARE AND MAINTENANCE Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. An important step is allowing the grill and cooking grids to self-clean by running the grill at a high temperature for 5 to 10 minutes after each use. Follow these cleaning and maintenance tips to service your grill: 1. HOPPER ASSEMBLY • The hopper includes a clean-out feature to allow for ease of cleaning and change out of pellet fuel flavors.
Hopper Electric Components Once A Year Dust Out Interior, Wipe Fan Blades with Soapy Water Air Intake Vent Every 5-6 Grill Sessions Dust, Scrub Pad & Soapy Water Temperature Probe Every 2-3 Grill Sessions Scrub Pad & Soapy Water USING WOOD PELLET FUEL They appear no thicker than the eraser on the end of a pencil. People who see them for the first time think they look like rabbit food; however, there is nothing small about the heat or flavor in barbecue wood pellet fuel.
Chicken (whole) 1.36-2.26 kg / 3-5 lbs. Grill 1 - 1.5 hours Drumsticks, Breasts 0.45 - 0.86 kg / 1 - 1½ lbs. Grill 30-60 minutes Small Game Birds 0.45 - 0.86 kg / 1 - 1½ lbs. Grill 30-45 minutes Duck 1.36-2.26 kg / 3-5 lbs. Roast or grill 2 - 2.5 hours PORK SIZE Precooked to Reheat 60°C / 140°F Ham (Fully Cooked & Boneless Portion, Smoked Picnic Whole & Bone-In) 2.5 cm / 1" 1.36-1.81 kg / 3-4 lbs. 1.81-2.72 kg / 4-6 lbs. 2.26-3.62 kg / 5-8 lbs. 4.53-5.44 kg / 10-12 lbs.
Lobster Tail 0.15 kg / 5 oz. 0.3 kg / 10 oz. WILD GAME Size Roast (fresh) Large Cuts (fresh) Grill 5 - 6 minutes Grill 10 - 12 minutes Rare - 60°C / 140°F Medium - 71°C / 160°F Well Done - 77°C / 170°F 2.26 - 2.72 kg / 5 - 6 lbs. 1 - 1½ hours 1½ - 2 hours 3.62-4.53 kg / 8-10 lbs. 1 hours 1½ hours TIPS & TECHNIQUES Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your grill: 1.
TROUBLESHOOTING Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com and click SUPPORT. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance.
"Er1" Error Code Temperature probe wire not making connection. Remove hopper access panel (see Electric Wire Diagram for diagram), and check for any damage to the Temperature Probe wires. Ensure Temperature Probe spade connectors are firmly connected, and connected correctly, to the Control Board. "ErP" Error Code Unit Not Turned Off Properly When Last Connected To Power. Safety feature prevents an automatic restart.
ELECTRICAL WIRE DIAGRAM The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit. PB – ELECTRIC REQUIREMENTS 110-120V, 2.1AMP, 60HZ, 250W, 3-PRONG GROUNDED PLUG NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of ± 5-10 percent.
REPLACEMENT PARTS Part# Description 1-A Porcelain-Coated Cast-Iron Cooking Grids (x3) 2-A Porcelain-Coated Steel Upper Cooking Rack 3-A Chimney Gasket 4-A Chimney Cap 5-A Chimney Stack 6-A Lid Handle Bezel (x2) 7-A Lid Handle 8-A Lid Stopper 9-A Flame Broiler Slider 10-A Flame Broiler Main Plate 11-A Thermometer Kit 12-A Hopper Assembly 13-A Main Grill 14-A Grease Bucket 15-A Support Leg Foot (x2) 16-A Support Leg for Locking Caster Wheel (x2) 17-A Support Leg for Wheel (x
REPLACEMENT PARTS Part# 1-PDH Description Hopper Lid 2-PDH Hopper Safety Screen 3-PDH Hopper Box Housing 4-PDH Hopper Access Panel 5-PDH Drop Chute Plate 6-PDH Drop Chute Cover 7-PDH Auger Motor 8-PDH Nylon Bushing 9-PDH Auger Flighting Assembly 10-PDH Hopper Housing Gasket 11-PDH Fire Pot 1-PDH 2-PDH 3-PDH 5-PDH 6-PDH 7-PDH 8-PDH 9-PDH 4-PDH 14-PDH 12-PDH Auger Box Housing 13-PDH Igniter 10-PDH 11-PDH 13-PDH 15-PDH 14-PDH Combustion Fan 15-PDH Pit Boss Control Board 12-PDH WAR
This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage’s apply for a grill which is used in commercial applications. EXCEPTIONS There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned.
ACCESSORIES SOLD SEPARATELY Available for purchase separately. Accessories not available and supplied by all authorized Pit Boss dealers. ITEM DESCRIPTION ITEM DESCRIPTION GRILL COVER Form-fitting, full length cover. Heavy-duty polyester with PVC backing for long-term use. Weatherproof. Includes draw-string lock for easy tightening. BARBECUE FLOOR MAT GRILLING APRON Adjustable apron with double front pockets for grilling tools. One size. Machine washable. Easy clean, UV protected.
RECIPES CLASSIC BRISKET SAUSAGE WITH MANGO CHUTNEY Makes 4 - 6 Servings Makes 4 - 6 Servings A whole beef brisket weighs 7.25-3.62 kg / 16-18 pounds and has three separate parts: the cap, the point, and the flat. Use the flat section, as it is lean, compact, and creates nice slices when carved. Ingredients: Ingredients: 1 Beef Brisket 2.2-3.6 kg / 5-8 lbs, Layer of fat is at least 0.6 cm / ¼" thick 1 bottle 75 ml / 5 tbsp 1 bottle 1 pack 375 ml / 1 1/2 c.
BBQ RIBS Suggested Wood Pellet Flavor: Hickory / Competition Makes 4 - 6 Servings Instructions: Ingredients: 1. Preheat grill, then leave or reduce slightly (204-260°C / 400-500°F) 2. Combine meat, seasoning, eggs and bread crumbs in a mixing bowl and blend together. Divide the meat into portions, and gently shape into patties to fit the buns. Make patties about 1.9 cm / ¾ inches thick. 3. Place patties on grill. Grill six minutes per side, taking care not to press down on the meat.
CORNISH HENS WITH MANDARIN RICE Suggested Wood Pellet Flavor: Mesquite / Competition Makes 4 Servings Instructions: Ingredients: 1. Soak wooden skewers in water for 1 hour. 2. Preheat grill, then reduce to 135-163°C / 275-325°F. 3. Prepare curry butter by melting butter in small pan over medium-high heat. Stir in onion, dill, curry powder and garlic powder. Cook for five minutes, then remove from heat. 4. Thread shrimp on skewers, leaving space between pieces. Lightly brush with olive oil. 5.
WHOLE SMOKED TURKEY Feeds a small army - leftovers are great! brown and crispy; internal temperature should reach 74°C/165°F. 5. Using tongs, carefully remove the upright chicken and can from the grill. Let rest for five minutes, then carefully remove the can from the cavity of the chicken. Be cautious not to spill, as the liquid will be hot. 6. Carve chicken and serve. Ingredients: 1 whole Turkey (thawed) 9-11.
IMPORTANT DO NOT RETURN PRODUCT TO STORE Dansons Inc. stands behind our authorized dealers. Many dealers stock replacement parts and accessories. We strongly suggest that if you need to order parts, options, or require service that you first consult your local dealer. Many dealers do stock current accessories, fuel and service parts. For all other questions, comments, or inquiries, please contact Dansons Inc. directly.
