0316780UVM Model: PB4GRT Part: 75204 Important: Read Carefully, Retain For Future Reference 4 BURNER GAS GRILL INSTRUCTIONS AND USE WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read this instruction manual thoroughly before installing or servicing this equipment. 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2.
TABLE OF CONTENTS Safety Information............................................................ 4 Unpacking The Grill Parts ................................................................................................ 7 Preparation..................................................................................... 7 Assembly Instructions Attaching the Tank Tray Bolt...................................................... 7 Installing the Casters.........................................................
SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble, operate or install the product. This will ensure you receive the most enjoyable and trouble-free operation of your new gas grill. We also advise you retain this manual for future reference. If you have any questions regarding the product, please call the Customer Service Department at 1-877-303-3134, Monday through Friday, 8 am to 5 pm MST. 1.
19. If the information in “17” and “18” is not followed exactly, a fire causing death or serious injury may occur. 20. The natural gas grill and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0.5 PSI (3.5 KPa). 21.
UNPACKING THE GRILL 6
PARTS PART QTY DESCRIPTION PART QTY DESCRIPTION A 1 Warming Rack T 1 Cart Heat Shield B 2 Cooking Grate U 2 Cart Support Bracket C 4 Flame Tamer V 2 Locking Caster D 1 Right Shelf Base W 1 Cart Base E 1 Right Shelf Front X 1 Cart Support Beam F 1 Right Shelf Bracket Y 1 Door Catch Plate G 1 Control Knob Bezel Z 2 Caster H 1 Control Knob A1 1 Right Cabinet Door I 1 Cart Back Panel B1 1 Right Side Cart Panel J 1 Back Grill Head Cover C1 1 Grease
2. INSTALLING THE CASTERS 2 Parts Required: 2 2 16 16 x x x x Casters (Z) Locking Casters (V) Screw (BB) Lock Washers (DD) Installation: • With the cart base (W) laying upside down, attach the 2 casters (Z) as shown to the left side of the cart base (W) using 8 screws (BB) and 8 lock washers (DD). • Next, install the 2 locking casters (V) to the right side of the cart base (W) using 8 screws (BB) and 8 lock washers (DD). 3.
6. INSTALLING THE LP TANK BARRIER BAR 6 Parts Required: 1 2 x x LP Tank Barrier Bar (O) Screw (AA) Installation: • Attach the LP tank barrier bar (O) diagonally to the cart back panel (I) and the cart base (W) using 1 screw (AA) at each end. NOTE: The threaded end of the LP tank barrier bar should point to the cart back panel, fastening from the outside of the cart. 7.
. SECURING THE GRILL HEAD TO CART 10 Parts Required: 1 4 x x Grill Head (K) Screw (BB) Installation: • Using a minimum of two people, place the grill head (K) on top of the grill cart. Secure the grill head (K) to the left and right side cart panels (P and B1) using 4 screws (BB). NOTE: Failure to use two people could result in injury or damage to the part. 11 11.
14. ASSEMBLING THE CABINET DOOR HANDLES 14 Parts Required: 1 1 2 4 4 x x x x x Left Cabinet Door (Q) Right Cabinet Door (A1) Door Handle (R) Door Handle Grommets (S) Screw (EE) Installation: • Attach the cabinet door handle (R) to the left cabinet door (Q) using 2 door handle grommets (S) and 2 screws (EE). Note the illustration. • Repeat same installation for right cabinet door (A1). 15.
17. INSTALLING THE SIDE SHELVES 17A Parts Required: 6 6 x x Screw (BB) Lock Washer (DD) Installation: • Starting with the right side, loosen the 2 preinstalled bottom screws (marked “a” and “c” in illustration), and completely remove screw “b”. • Using the shelf keyhole slots, slide the right shelf onto the 2 loosened screws “a” and “c”. • From the inside of the grill, secure the right side shelf using 3 screws (BB) and lock washers (DD). • Reinstall the previously removed screw “b”.
19. INSTALLING THE COOKING COMPONENTS 19 Parts Required: 1 2 4 x x x Warming Rack (A) Cooking Grate (B) Flame Tamer (C) Installation: • Install the 4 flame tamers (C) into the notches directly over the main burners of the grill head (K). • Place the cooking grates (B) onto the ledges above the flame tamers. • Insert the legs of the warming rack (A) into the 4 holes in top of the grill head (K) side panels. Note the illustration. 20.
CONNECTING TO GAS SUPPLY PORTABLE TANK CONNECTION From the front of the cart, place foot ring of 20 lb. tank into the hole in the bottom panel. Make sure the tank valve is in OFF position. Use the tank bolt to secure the tank in a fixed position. Before installing the gas tank, lift up the safety tank ring (Fig.A). Ensure the tank is completely upright, as it is unsafe to operate the grill if the gas tank is not installed properly. Note incorrect positioning in Fig.B. Use only 20 lb. gas tank. FIG.A FIG.
To ensure this does not cause difficulty in lighting the grill, follow these instructions: 1. 2. Make sure all burner valves are ”OFF.” Open the tank valve and wait 5 seconds. SAFEGUARD 4 - TEMPERATURE-ACTIVATED SHUT-OFF The large plastic nut on the regulator assembly is designed in coordination with a check valve in the tank valve to shut off the flow of gas when exposed to temperatures between 240o-300oF (115o-148oC).
OPERATING INSTRUCTIONS FIRST USE – PRIMING THE GRILL When firing your grill for the first time, it is advisable to run the main burner(s) on “HIGH” for 20 minutes with the hood down and then turn the main burners off. This tempers the grill. IMPORTANT: Ensure the hood is completely open each time you attempt to light the grill. Failure to open the hood could lead to delayed ignition resulting in bodily harm. Use the flame observation hole in the side panel.
7. Observe that the burner has ignited. Remove the match and extinguish. 8. Repeat steps 2-6 for the next burner. CAUTION: Do not cover the grids during the preheating period. WARNING: Never leave a grill unattended to guard against possible grease fires getting out of control. Grease fires can be severe and cause grill damage, property damage and bodily harm. REPLACING THE BATTERY Unscrew the electrical ignition button and remove the old battery. Replace with new AA battery.
CARE AND MAINTENANCE BURNER FLAME CHECK Visually check the burner flames prior to each use. The flames should appear blue. If they do not, refer to the section on cleaning burner tubes and ports. Before cooking on your grill the first time, wash cooking grids and cooking rack with warm, soapy water. Rinse and dry roughly. Season with cooking oil regularly. After cooking is completed, turn grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue.
the factory supplied hose and regulator must be used. Use only replacement regulator and hose assemblies specified by the manufacturer. LP tank should be securely locked by the patented safety tank ring at all times. An unlocked tank may fall or tilt which can cause injury or property damage. It is recommended to lock the tank all the time. After positioning the tank in the opening, lower the safety tank ring to lock the tank. Use only 20lb (9.07 kg) gas tank.
valve is a safety device required on 20 lb (9.07 kg) propane tanks by the Department of Transportation or the National Standards of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable, to prevent a catastrophic tank failure due to excessive pressure. LP gas released from the tank is flammable and can be explosive.
CARE AND MAINTENANCE TIME TABLE Item Cleaning Frequency (Normal Use) Cleaning Method Stainless Steel Surfaces Twice Per Year Stainless Steel Cleaner Cooking Grates After Each Use Burn Off Excess, Wire Brush Stainless Steel Grates 15 Days Scrub Pad & Soapy Water / Dishwasher Safe Grease Cup 15 Days Scrub Pad & Soapy Water / Dishwasher Safe Grease Tray 15 Days Scrub Pad & Soapy Water Flame Tamers 30 Days Scrub Pad & Soapy Water / Dishwasher Safe Burners 90 Days Scrub Pad & Soapy Water
REPLACING THE MAIN BURNER HOW TO REPLACE THE MAIN BURNER 1. Open the grill hood and remove the warming rack (A), cooking grates (B) and flame tamers (C). 2. Remove the cotter pin from the main burner. (Fig. 1) 3. Remove the two screws that attach the main burner electrode and wire to the main burner. FIG.1 4. Remove and discard the old main burner. Replace with new one. Note: When reinstalling the main burner make sure the main valve stem is inserted into main burner tube opening. 5.
TROUBLESHOOTING PROBLEM CAUSE CORRECTIVE ACTION Grill or side cooker will not light. The ignition wire came off the electrical igniter/valve. Reconnect the ignition wire to the electrical igniter/ valve. The distance between the ignition pin and the burner is greater than 5/32 in. to 3/16 in. (side burner). Loosen the ignition pin, adjust the distance, then tighten. The ignition wire is broken. Call Customer Service for replacement. The battery has died. Install a new battery.
REPLACEMENT PARTS 24
PART 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B 15 16 17 18 19 20 20A 21A 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DESCRIPTION Grill Hood Hood Hinge Screw Temperature Gauge Bezel Temperature Gauge Heat Insulating Spacer Temperature Gauge Hood Bumper Hood Handle Bezel Heat Insulating Spacer Hood Handle Bezel Hood Handle Hood Bracket, Left Hood Bracket, Right Grill Firebox Door Top Pivot Bracket Control Panel Bracket, Left Ignition Heat Shield Control Panel Bracket, Right Main Gas Manifold Assembly Electronic
WARRANTY CONDITIONS OF WARRANTY All gas grills by Pit Boss, manufactured by Dansons Inc., carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired.
CUSTOMER SERVICE If you have any questions or problems, contact Customer Service, Monday through Friday, 8am to 5pm MST (English /French). service@pitboss-grills.com | Toll-Free: 1-877-303-3134 | Toll-Free Fax: 1-877-303-3135 PROCEDURE FOR WARRANTY SERVICE Contact your nearest Pit Boss dealer for repair or replacement parts. Dansons Inc. requires proof of purchase to establish a warranty claim; therefore, retain your original sales receipt or invoice for future reference.
IMPORTANT DO NOT RETURN PRODUCT TO STORE Dansons Inc. stands behind our authorized dealers. Many dealers do stock replacement parts and accessories. We strongly suggest that if you need to order parts, options, or require service that you first consult your local dealer. Many dealers do stock current accessories, fuel and service parts. For all other questions, comments, or inquiries, please contact Dansons Inc. directly.
